FR FieldReady Academy
Dialysis systems

Vantive Prismaflex: troubleshooting and error codes

The ServiceForge knowledge base holds 192 documented symptoms for the Vantive Prismaflex, with 406 ranked causes, 306 diagnostic checks with test points and expected values, and 85 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI

Symptoms

TMP too high patient safety

Transmembrane pressure has reached user-set pressure limit. High pressure in main filter indicates restriction or clotting.

Ranked causes

  1. 1. Ultrafiltration rate too high for blood flow rate (common)
  2. 2. Inadequate anticoagulation of extracorporeal circuit (common)
  3. 3. Kinked lines in blood flowpath (occasional)
  4. 4. Syringe pump failed or incorrectly installed (occasional)
  5. 5. Air leak between deaeration chamber monitor line and return pressure sensor (occasional)
  6. 6. Filter or effluent pod failure (rare)
  7. 7. Filter or effluent pressure sensor failed (rare)
  8. 8. Wrong measurement of filter or effluent pressure (rare)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Filter clotted patient safety

Blood in filter is clotted, increasing pressure drop observed

Ranked causes

  1. 1. Inadequate anticoagulation of extracorporeal circuit (common)
  2. 2. Ultrafiltration too high (common)
  3. 3. Kinked lines in blood flowpath (occasional)
  4. 4. Syringe pump anticoagulation system failure (occasional)
  5. 5. Air leak in deaeration chamber monitor line (occasional)
  6. 6. Wrong measurement of filter or effluent pressure (rare)
  7. 7. Filter, effluent or return pressure sensor failed (rare)
First check

Verify syringe pump plunger is moving upward during treatment

Test point
Syringe pump
Expected
Plunger moving upward

2 more checks with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Plasmafilter clotting patient safety

Blood in plasmafilter is clotted, showing increasing pressure drop

Ranked causes

  1. 1. Inadequate anticoagulation of extracorporeal circuit (common)
  2. 2. Blood flow rate or plasmafiltration rate too high (common)
  3. 3. Kinked lines in blood flowpath (occasional)
  4. 4. Syringe pump anticoagulation system failure (occasional)
  5. 5. Air leak in deaeration chamber monitor line (occasional)
  6. 6. Filter or return pressure sensor failed (rare)
  7. 7. Wrong measurement of filter or effluent pressure (rare)

7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Set disconnection alarm patient safety

Alarm triggered when filter pressure is ≤+10 mmHg but expected operating point is >+10 mmHg

Ranked causes

  1. 1. Filter pressure pod not installed or debris in sensor housing (common)
  2. 2. Line between blood pump and filter disconnected (common)
  3. 3. Blood flowpath obstructed before filter pressure pod (occasional)
  4. 4. Blood flow rate too low for access device (occasional)
  5. 5. Filter pressure sensor failed (rare)
  6. 6. Return line disconnection with return pressure alarm failure (rare)
  7. 7. Pressure measurement failure (rare)
First check

Inspect filter pressure pod installation and cleanliness

Test point
Filter pressure pod and sensor housing
Expected
Pod installed, no debris

4 more checks with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Ca Line Not Connected patient safety

Dedicated calcium infusion line is not properly connected to the calcium syringe or wrong line type is installed.

Ranked causes

  1. 1. Calcium line is not connected to the syringe (common)
  2. 2. Wrong line connected (common)
  3. 3. Unused syringe line on disposable set connected to calcium syringe (occasional)
  4. 4. Wrong syringe size installed (occasional)
  5. 5. Air in syringe (occasional)
  6. 6. Missing non-return valve on calcium infusion line (rare)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Check Access patient safety

Access pressure deviation from operating point: ±50 mmHg (±70 mmHg if blood flow>200ml/min) depending on operating point range, or pressure above 0 mmHg when operating point below –10 mmHg.

Ranked causes

  1. 1. Possible leakage or disconnection of access line or catheter (common)
  2. 2. Possible kink or obstruction in access line or catheter (common)
  3. 3. Patient is coughing or being moved (occasional)
  4. 4. Catheter is clotted or out of position (occasional)
  5. 5. Blood flow rate is too high (occasional)
  6. 6. Blood flowpath is obstructed after access pressure pod (rare)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Flow problem detected on fluid line patient safety

System detects abnormal flow rate on indicated fluid path; alarm triggered; operator or service action required

Ranked causes

  1. 1. Closed clamp or major leak on line or bag (common)
  2. 2. Effluent drain port not fully closed (occasional)
  3. 3. Bag connector not firmly tightened (Luer connection) (occasional)
  4. 4. Incorrect puncture of solution bag (spike connection) (occasional)
  5. 5. Air bubbles in solution line or effluent (occasional)
  6. 6. Non-occlusive pump or scale failure (rare)
First check

Inspect for closed clamps or leaks on fluid lines and bags

Test point
All line clamps and bag connections
Expected
All clamps open, no visible leaks, bag hanging freely

4 more checks with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Return pressure dropping patient safety

Return pressure 50 mmHg or 70 mmHg (when blood flow >200 ml/min) below operating point

Ranked causes

  1. 1. Return line or catheter leak or disconnection (common)
  2. 2. Patient moving or being repositioned (common)
  3. 3. Blood flowpath obstructed or leaking before deaeration chamber (occasional)
  4. 4. Hydrophobic membrane wet or service line disconnected (occasional)
  5. 5. Return pressure sensor failed (rare)
  6. 6. Blood leak detected in MARS monitor (rare)
First check

Verify return line and catheter connections

Test point
Return catheter to return line and patient connection points
Expected
Securely connected, no leakage

4 more checks with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Blood leak detected patient safety

Alarm triggered by blood leak detector sensing fluid in effluent line path

Ranked causes

  1. 1. Air bubble in effluent line (common)
  2. 2. Effluent line not properly installed in detector (common)
  3. 3. Liquid or debris in detector tubing (occasional)
  4. 4. Leak in filter membrane (occasional)
  5. 5. Formed elements or lipids in plasma (TPE) (rare)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calcium line not connected to syringe patient safety

Calcium infusion line not properly connected or wrong line type installed

Ranked causes

  1. 1. Calcium infusion line not connected to syringe (common)
  2. 2. Wrong line connected (common)
  3. 3. Unused syringe line from set connected (occasional)
  4. 4. Wrong syringe size installed (occasional)
  5. 5. Air in syringe (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Prime Self-Test Code 20 failure

Pump occlusivity test failed during prime

Ranked causes

  1. 1. Return line misaligned or obstructed (common)
  2. 2. Monitor line connection issue (occasional)
  3. 3. Pump segments misloaded or obstructed (occasional)
  4. 4. Pump failure (rare)
  5. 5. Pressure sensor or ARPS circuit failure (rare)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Prime Self-Test failure - Pressure Pod/Sensor patient safety

Post-prime repositioning of access, filter, or effluent pressure pods/sensors fails; alarm codes 1-7 depending on which pod(s) failed

Ranked causes

  1. 1. Pressure Pod/Sensor - Access failed (common)
  2. 2. Pressure Pod/Sensor - Filter failed (common)
  3. 3. Pressure Pod/Sensor - Effluent failed (common)
  4. 4. Pressure difference exceeds 20 mmHg for >5 sec during repositioning (occasional)
  5. 5. Repositioning timeout exceeded (>2 minutes) (occasional)
First check

Monitor access and ARPS pressure sensor values during repositioning

Test point
Pressure sensors
Expected
Within ±20 mmHg of each other, ±20 mmHg

Prime self-test failure codes 17-18 caution

Blood leak detector normalization timeout or threshold error during prime test

Ranked causes

  1. 1. Effluent line incorrectly installed in detector (common)
  2. 2. Air bubble in effluent line at detector level (occasional)
  3. 3. Set not fully primed (occasional)
  4. 4. Liquid or debris in tubing path through detector (occasional)
  5. 5. Blood leak detector hardware failure (rare)
First check

Verify effluent line installation

Test point
Blood leak detector inlet
Expected
Line inserted from bottom up through guides
Tools
Visual inspection

2 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Replacement pump rate incorrect

Replacement pump flow rate outside normal range

Ranked causes

  1. 1. Momentary pump roller or segment issue (occasional)
  2. 2. Pump raceway obstruction or loose rotor screw (occasional)
  3. 3. Pump hardware failure (rare)
  4. 4. Rotor thumb screw loosened (occasional)
  5. 5. Pump failure confirmed (rare)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

TMP access too high patient safety

Access transmembrane pressure has reached user-set pressure limit. High pressure alarm indicates restriction in plasmafiltration circuit.

Ranked causes

  1. 1. Inadequate anticoagulation of extracorporeal circuit (common)
  2. 2. Blood flow rate or plasmafiltration rate too high (occasional)
  3. 3. Kinked lines in blood flowpath (occasional)
  4. 4. Syringe pump failed or incorrectly installed (occasional)
  5. 5. Filter or effluent pressure sensor failed (rare)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Access pressure extremely negative patient safety

Alarm indicates access pressure more negative than warning limit or 150 mmHg below operating point; patient moving, coughing, suctioning, or access line issues

Ranked causes

  1. 1. Patient movement or coughing (common)
  2. 2. Access line clamped, kinked or partially blocked (common)
  3. 3. Access catheter clotted, out of position or blood flow too high (common)
  4. 4. Access pressure sensor failed (occasional)
First check

Inspect access line for clamps, kinks or blockages

Test point
Access line
Expected
Line unclamped, straight, unobstructed

1 more check with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calcium Line Clamped patient safety

Calcium infusion line is clamped or obstructed, preventing calcium delivery during citrate-calcium treatment.

Ranked causes

  1. 1. Calcium line is clamped (common)
  2. 2. Central venous access on patient is clamped (common)
  3. 3. Central venous access obstructed by clots or catheter malposition (occasional)
  4. 4. Incorrect installation of syringe line (occasional)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Cannot Detect Return patient safety

Return line disconnection detection disabled when return pressure operating point is more negative than +10 mmHg. Machine unable to detect return line and catheter disconnections.

Ranked causes

  1. 1. Return line or catheter is disconnected (common)
  2. 2. Catheter size too large or blood flow too low (occasional)
  3. 3. Chamber monitor line not securely connected to return pressure port (occasional)
  4. 4. Return pressure sensor failed (rare)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Check Return patient safety

Return pressure exceeds operating point by ±50 mmHg (±70 mmHg if blood flow>200 ml/min); self-clears when condition resolves.

Ranked causes

  1. 1. Possible kink or obstruction in return line or catheter (common)
  2. 2. Patient is moving (occasional)
  3. 3. Catheter is clotted or out of position in vein (occasional)
  4. 4. Blood flow rate is too high (occasional)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Dialysate pump rate incorrect patient safety

Dialysate (green) pump delivery rate does not match set parameters

Ranked causes

  1. 1. Momentary problem with pump roller or segment (common)
  2. 2. Impeding object, clamped or kinked line (common)
  3. 3. Thumb screw in rotor center loosened (occasional)
  4. 4. Clamped line in pump path (common)
First check

Press CONTINUE to clear momentary pump issue

Test point
Alarm screen
Expected
Pump resumes normal rate; alarm clears

3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Download Interrupted

Download of history data to technical data card has failed during data transfer.

Ranked causes

  1. 1. Technical data card is full (common)
  2. 2. No technical data card present or card is damaged (common)
  3. 3. Internal malfunction related to technical data card holder/reader (operator level) (rare)
  4. 4. Internal malfunction related to technical data card holder/reader (service level) (rare)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Effluent bag tinged pink or red patient safety

Effluent collection bag shows pink or red discoloration

Ranked causes

  1. 1. Patient's disease state - removed free hemoglobin (occasional)
  2. 2. Effluent contains red blood cells below detection limit (occasional)
  3. 3. Hemolysis due to occlusion (common)
  4. 4. Hemolysis during TPE therapy (occasional)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Filter extremely positive pressure caution

Filter pod pressure exceeds safe limit

Ranked causes

  1. 1. Line clamped or kinked between filter pressure pod and filter or between filter and deaeration chamber (common)
  2. 2. Machine operating at high return pressure with filter clotting beginning (occasional)
  3. 3. Excessive pressure in return line (occasional)
  4. 4. Filter pressure sensor failed (rare)
First check

Inspect and unclamp lines if clamped or kinked

Test point
Filter pressure line path
Expected
Lines unclamped and straight

1 more check with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

HP cartridge clotting patient safety

Hemofilter cartridge showing increasing pressure drop and clotting

Ranked causes

  1. 1. Inadequate anticoagulation of extracorporeal circuit (common)
  2. 2. Kinked lines in blood flowpath (occasional)
  3. 3. Syringe pump anticoagulation system failure (occasional)
  4. 4. Air leak in deaeration chamber monitor line (occasional)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Normalization Failed alarm patient safety

Blood leak detector normalization attempted 3 times and failed; may indicate filter blockage, defective line, air bubble, or detector failure

Ranked causes

  1. 1. Filter blood leak or effluent line issue (common)
  2. 2. Air bubble in effluent line (occasional)
  3. 3. Effluent line not correctly installed (occasional)
  4. 4. Blood leak detector failed (rare)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

PBP pump rate incorrect caution

Rate of pre-blood pump delivers incorrect flow rate

Ranked causes

  1. 1. Momentary pump roller or segment problem (occasional)
  2. 2. Impeding object, clamped or kinked line (common)
  3. 3. Rotor center thumbscrew loosened (occasional)
  4. 4. PBP pump hardware failure (rare)
First check

Verify pump operation

Test point
PBP pump in operation
Expected
Normal flow rate
Tools
Visual observation

1 more check with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Prime Self-Test Code 27 failure

Pressure monitoring (TMPa) test failed

Ranked causes

  1. 1. Return line misplacement (common)
  2. 2. Pressure pod missing or sensor debris (occasional)
  3. 3. Set not fully primed (common)
  4. 4. Pressure sensor or ARPS failure (rare)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Prime self-test failure code 16 caution

Return pressure sensor test failed during prime sequence

Ranked causes

  1. 1. Clamped lines in set (occasional)
  2. 2. Chamber monitor line not securely connected (common)
  3. 3. Air in set or bad priming quality (occasional)
  4. 4. Return pressure sensor hardware failure (rare)
First check

Verify lines unclamped

Test point
Set tubing
Expected
All lines open and flowing
Tools
Visual inspection

1 more check with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Return disconnection detected patient safety

Return line or catheter disconnected; return pressure lower than +10 mmHg when operating point is higher

Ranked causes

  1. 1. Return line or catheter disconnected (common)
  2. 2. Chamber monitor line not properly connected or fluid barrier wet (occasional)
  3. 3. Blood flowpath obstructed before deaeration chamber (occasional)
  4. 4. Return pressure sensor failed (rare)
First check

Verify return line and catheter connection

Test point
Return line connections
Expected
Catheter securely connected to both return line and patient

2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Scale zero test failed caution

One or more scales failed the zero calibration test

Ranked causes

  1. 1. Unexpected presence of bag on scale (common)
  2. 2. Carrying bar missing from scale (occasional)
  3. 3. Foreign objects on or touching scales (common)
  4. 4. Scale hardware failure (occasional)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

TMP Excessive patient safety

Access transmembrane pressure or filter transmembrane pressure exceeds safe limit

Ranked causes

  1. 1. Effluent rate too high (common)
  2. 2. Plasmafilter pressure drop increasing; insufficient anticoagulation (occasional)
  3. 3. Ultrafiltration rate (UFR) too high; wrong pressure measurement; inadequate anticoagulation (common)
  4. 4. During CRRT MARS: MARSFLUX and diaFLUX combined pressure exceeds limit (occasional)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

24 V power supply relay failure or return clamp sensor malfunction patient safety

24 V relay fails to disable or re-enable; return clamp does not close/open on command; or clamp position sensor does not detect movement

Ranked causes

  1. 1. 24 V power relay failure or stuck contacts (occasional)
  2. 2. Return clamp solenoid or motor drive circuit failure (occasional)
  3. 3. Return clamp position sensor failure or misalignment (occasional)
First check

Command return clamp to close and verify closed state

Test point
Return clamp position sensor output
Expected
Clamp closed on command

3 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Access pressure extremely positive patient safety

Alarm indicates access pressure more positive than warning limit; external device delivering high pressure or blood flow rate set too low

Ranked causes

  1. 1. External device delivering blood at high pressure (common)
  2. 2. Blood flow rate set too low for external device pressure (common)
  3. 3. Access pressure sensor failed (occasional)
First check

Verify external device pressure setting

Test point
External device controls
Expected
Device pressure within specification for current blood flow

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Air bubble detector or pump control failure during simulated air bubble test patient safety

During air bubble security test, control system fails to activate safe state (stop all pumps and close return clamp) or pump stop command does not execute when air bubble is simulated

Ranked causes

  1. 1. ABD transmitter power insufficient to simulate air bubble condition (occasional)
  2. 2. Blood pump stop command circuit failure (occasional)
  3. 3. Control system software or CCA module malfunction (occasional)
First check

Simulate air bubble and verify alarm signal activation

Test point
ABD receiver output; air in blood alarm signal
Expected
ABD alarm signal activated when transmitter reduced

5 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Air in blood line patient safety

Alarm indicates air or foam detected in blood tubing or return line; patient disconnected, set not fully primed, or air trapped in deaeration chamber

Ranked causes

  1. 1. Disconnected line or leaking connection (common)
  2. 2. Set not fully primed (common)
  3. 3. Air or foam in tubing (occasional)
First check

Visually inspect all blood line connections

Test point
Patient access, return line, set connections
Expected
All connections firmly seated and dry

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

ARPS pump power relay failure or pump malfunction patient safety

12 V relay powering Automatic Repositioning System motor disabled or ARPS pump fails to start/stop; no pressure change detected during pump operation

Ranked causes

  1. 1. 12 V relay failure or open circuit (occasional)
  2. 2. ARPS pump mechanical failure or blockage (occasional)
  3. 3. ARPS tubing leak or pressure sensor malfunction (common)
First check

Verify 12 V relay disable function

Test point
12 V relay control signal
Expected
Relay disables on command

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Bag volume incorrect patient safety

Variable Empty Bag method active; fluid amount in bag does not match Allowed Volume setting; alarm triggers

Ranked causes

  1. 1. Loaded solution bag volume does not match Allowed Volume setting (common)
  2. 2. No bag on scale or foreign object present (occasional)
  3. 3. Bag partially supported or not hanging freely (occasional)
First check

Verify bag volume matches Allowed Volume

Test point
Solution bag and scale weight reading
Expected
Bag volume matches or exceeds Allowed Volume

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Blood pump rate incorrect patient safety

Blood pump delivery rate does not match set parameters during operation

Ranked causes

  1. 1. Momentary problem with pump roller or segment (common)
  2. 2. Impeding object, clamped or kinked line in pump raceway (common)
  3. 3. Thumb screw in rotor center has loosened (occasional)
First check

Press CONTINUE to clear momentary pump issue

Test point
Alarm screen
Expected
Alarm clears and pump resumes normal rate

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Communication error

Internal communication link error between protective task, protective slave, or control system modules

Ranked causes

  1. 1. Software download error or I2C bus issue (occasional)
  2. 2. Component connection failure or voltage loss (occasional)
  3. 3. Component hardware failure (rare)
First check

Power cycle and restart machine

Test point
Power switch and startup sequence
Expected
Machine restarts without communication error

3 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Effluent bag incorrect patient safety

Effluent bag volume capacity does not match Allowed Volume setting; e.g. 5000 ml bag hung when 9000 ml expected

Ranked causes

  1. 1. Wrong effluent bag size hung on scale versus Allowed Volume (common)
  2. 2. No bag on scale (occasional)
  3. 3. Effluent bag partially supported or not hanging freely (occasional)
First check

Verify effluent bag size matches Allowed Volume

Test point
Effluent bag capacity, Allowed Volume setting
Expected
Bag capacity matches Allowed Volume

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Effluent bag volume mismatch patient safety

Bag size on scale does not match configured allowed volume during priming

Ranked causes

  1. 1. Bag size smaller than allowed volume setting (common)
  2. 2. No bag on scale (common)
  3. 3. Effluent bag partially supported (occasional)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Effluent line not in blood leak detector patient safety

Effluent line of new set not properly seated in blood leak detector during priming

Ranked causes

  1. 1. Effluent line not installed in detector (common)
  2. 2. Blood leak detector failed (occasional)
  3. 3. Line in detector not empty (rare)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Effluent pump rate incorrect patient safety

Effluent (yellow) pump delivery rate does not match set parameters

Ranked causes

  1. 1. Momentary problem with pump roller or segment (common)
  2. 2. Impeding object, clamped or kinked line (common)
  3. 3. Thumb screw in rotor center loosened (occasional)
First check

Press CONTINUE to clear momentary pump issue

Test point
Alarm screen
Expected
Pump resumes normal rate; alarm clears

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Lines clamped or occluded patient safety

One or more fluid lines blocked, restricting flow and causing pressure alarm

Ranked causes

  1. 1. One of the lines is clamped (common)
  2. 2. Occluded disposable set (common)
  3. 3. One or more pressure sensors failed (occasional)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Lines crossed or tangled patient safety

Patient lines or bag lines are improperly routed, causing blockage or scale misreading

Ranked causes

  1. 1. Lines are crossed or tangled (common)
  2. 2. Foreign object on scale (occasional)
  3. 3. One or more scales failed (occasional)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Plasmafilter clotted patient safety

Filter pressure drop exceeds limit for plasmafilter; clots formed or excessive TMP reached

Ranked causes

  1. 1. Inadequate anticoagulation of blood flowpath (common)
  2. 2. Clamped lines in blood flowpath (occasional)
  3. 3. Ultrafiltration rate too high for filter (occasional)
First check

Inspect blood flowpath for clamped lines

Test point
Entire blood flowpath
Expected
All lines unclamped

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pressure pod repositioning failure or sensor verification out of range patient safety

Effluent, Access, or Filter pressure pods fail to reposition; sensor verification shows pressure outside ±20 mmHg tolerance during repositioning sequence; repositioning sequence takes too long (>5 seconds deviation) or falls outside final tolerance after completion

Ranked causes

  1. 1. ARPS pump unable to achieve target pressure for pod repositioning (occasional)
  2. 2. Pressure sensor offset or calibration drift (common)
  3. 3. Pod membrane rupture or air leak in pressure line (occasional)
First check

Measure initial Effluent pressure and store value

Test point
Effluent pressure sensor
Expected
Pressure value recorded within normal operating range

12 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Prime self-test failure (codes 1-7) caution

Prime self-test failed due to pressure pod or sensor issues affecting Access, Filter, or Effluent

Ranked causes

  1. 1. Pressure pod not installed (common)
  2. 2. Clamped lines in set (occasional)
  3. 3. Pressure sensor hardware failure (rare)
First check

Verify pod installation

Test point
Access/Filter/Effluent sensor pods
Expected
All pods correctly installed
Tools
Visual inspection

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pump occlusion test failure or external leakage in disposable set patient safety

Peristaltic pump rollers cannot completely occlude tubing within pump raceway, or excessive pressure drop indicates leak in disposable set; number of rotations exceeds limit or pressure drop exceeds allowed tolerance

Ranked causes

  1. 1. Disposable set damaged, kinked, or improperly seated in pump raceway (common)
  2. 2. Peristaltic pump roller wear or mechanical failure (occasional)
  3. 3. Pressure sensor calibration drift or sensor malfunction (occasional)
First check

Verify blood pump can build return pressure to set-dependent threshold

Test point
Return pressure sensor; blood pump encoder rotation count
Expected
Pressure reaches target without exceeding maximum rotation count for selected set

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Replacement Container Empty patient safety

Replacement solution container is empty, partially supported, or has fallen

Ranked causes

  1. 1. Replacement container empty (common)
  2. 2. Replacement container partially supported (occasional)
  3. 3. Replacement container has fallen (occasional)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Replacement pump 2 rate incorrect patient safety

Rate of replacement pump 2 (green) pump is not at the correct setting

Ranked causes

  1. 1. Momentary pump roller or segment issue (occasional)
  2. 2. Impeding object or line obstruction in pump (common)
  3. 3. Pump failure (rare)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Return pressure sensor out of range or ARPS-to-return pressure mismatch patient safety

Return pressure below 250 mmHg after occlusion test, or return and ARPS pressure sensors differ by more than 20 mmHg after ARPS pump equalization

Ranked causes

  1. 1. Return pressure sensor reading low or misaligned (occasional)
  2. 2. ARPS pump unable to reach target pressure or has regulator leak (occasional)
  3. 3. ARPS return valve stuck or leaking (occasional)
First check

Verify return pressure above minimum threshold after occlusion test

Test point
Return pressure sensor
Expected
Greater than 250 mmHg, >250

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Self-test overdue caution

Periodic self-test failed to complete within last 150 minutes of treatment

Ranked causes

  1. 1. Self-test interrupted by secondary alarms (common)
  2. 2. Self-test interrupted by operator interventions (common)
  3. 3. Self-test repeatedly overridden by operator (occasional)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Syringe line clamped

Syringe line blocked by clamp, kink, or obstruction; anticoagulant flow interrupted

Ranked causes

  1. 1. Syringe line clamped, kinked, or obstructed (common)
  2. 2. Incorrect installation of syringe line (occasional)
  3. 3. Alarm is recurring (occasional)
First check

Inspect syringe line for clamps and kinks

Test point
Syringe line full length
Expected
No clamps, kinks, or obstructions visible

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

24V and Return Clamp Test failure patient safety

Periodic self-test failure; 24V relay, +24V supply, or return clamp sensor malfunction; alarm codes 24, 25, or 26

Ranked causes

  1. 1. 24V relay malfunction or +24V supply lost (occasional)
  2. 2. Return clamp sensor malfunction or did not detect position change (occasional)
First check

Close return clamp

Test point
Return clamp control
Expected
Clamp closed

3 more checks with pass and fail actions are in ServiceForge. Connect ServiceForge to your AI

Air detector malfunction patient safety

Air bubble detector failed self-tests or return line not installed/improperly installed. System detects air detector circuit issue.

Ranked causes

  1. 1. Air bubble detector failed self-tests (rare)
  2. 2. Return line not installed or improperly installed in air bubble detector (occasional)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Bag empty

Indicated solution or effluent bag is empty; alarm alerts operator to change bag; system prevents flow

Ranked causes

  1. 1. Bag volume depleted during treatment (common)
  2. 2. Bag partially supported or has fallen (occasional)
First check

Verify bag is empty per weight on scale

Test point
Scale reading for indicated bag
Expected
Weight at or below tare weight

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery depleted during power loss patient safety

Main power is lost and backup battery has no energy; machine cannot operate

Ranked causes

  1. 1. Main power lost and battery exhausted (occasional)
  2. 2. Machine unplugged with battery discharged (occasional)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery Exhausted caution

Back-up battery power level too low; machine needs charging to restore battery capacity

Ranked causes

  1. 1. Back-up battery depleted (common)
  2. 2. Old battery or broken internal wiring (rare)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Blood leak detected in MARS treatment patient safety

MARS monitor detected blood leak during CRRT MARS treatment

Ranked causes

  1. 1. Actual blood leak in circuit (occasional)
  2. 2. MARS monitor false alarm (occasional)
First check

Confirm blood leak presence

Test point
Circuit visual inspection
Expected
Blood leak confirmed or not confirmed

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

More symptoms

  • Blood leak detector failed
  • Blood leak detector normalization timeout or out-of-range values
  • Blood leak detector threshold detection failure
  • Blood leakage from pressure pod diaphragm
  • Blood pump failed
  • Calcium infusion line clamped
  • Calcium syringe not loaded
  • Cannot save custom data
  • Dialysate pump failed
  • Dialysate scale sensor failed
  • Display blank or logo screen stuck
  • Effluent bag full
  • Effluent bag full during priming
  • Effluent pump noise or poor function
  • Effluent Scale Sensor alarm during priming
  • HP cartridge clotted
  • Line in Air Detector alarm
  • Line in Clamp alarm
  • Line presence sensor malfunction in ABD or return clamp
  • Lower Pinch Valve alarm
  • Memory backup battery depleted
  • No Line in Air Detector alarm
  • No Line in Clamp alarm
  • PBP scale sensor failed
  • Pressure zero test failed
  • Prime Self-Test Code 19 failure
  • Prime Self-Test Code 21-23 failure
  • Prime Self-Test Code 25 failure
  • Replacement scale sensor failure
  • Return extremely positive pressure
  • Return line clamp stuck closed
  • Return pressure sensor malfunction or miscalibration
  • Return pressure too high
  • Scale Open
  • Scale open alarm during priming
  • Syringe empty
  • Syringe not loaded
  • Syringe pump malfunction
  • Unsuitable calcium solution
  • Upper pinch valve malfunction
  • Voltage out of range
  • Air bubble not detected or false macro-bubble detection
  • Alarm indicator light not illuminating or incorrect color/pattern
  • Alarm tone not sounding or incorrect tone volume/pattern
  • Anticoagulation Check Points
  • Anticoagulation delivery failed - syringe pump
  • Anticoagulation suspended
  • ARPS repositioning valve not opening or pump not tracking pressure
  • Auto blood return malfunction
  • Bar code reading failure
  • Battery alarm recurring
  • Blood Flow Stopped
  • Blood leak detector malfunction
  • Blood Leak Detector Test failure
  • Blood pump brake not engaging or disengaging
  • Blood pump relay not responding
  • Ca Syringe Almost Empty
  • Ca Syringe Not Loaded
  • Calcium syringe empty
  • Calibration: Air Detector
  • Calibration: Clock and Date
  • Calibration: Display
  • Calibration: External Communication Interface
  • Calibration: Filter Clotting Limits
  • Calibration: Pitch and Volume
  • Calibration: Pressure Sensors
  • Calibration: Preventive Maintenance
  • Calibration: Scales
  • Calibration: Screen Brightness
  • Calibration: Syringe Pump
  • Change of syringe clip
  • Checksum interrupted
  • Citrate delivery failed - PBP pump
  • Custom data access error
  • Display goes blank momentarily then reappears
  • Display goes blank with buzzer
  • Display image floats around
  • Effluent pump failed
  • Filter measurement failure
  • Fluid pumps stopped
  • Functional Test: Expected Warning Alarms During Water-Based Test
  • Gain Limit Reached
  • General System Failure
  • General System Failure Code 1
  • General System Failure Code 2
  • General System Failure Code 3
  • General System Failure Code 4
  • General System Failure Code 5
  • General System Failure Code 6
  • Incomplete bolus
  • Installation test
  • Leakage from set connections
  • Library Data error
  • Loader already in loaded position
  • Loading error - pinch valves
  • Loss Limit Reached
  • Main power lost
  • MARS treatment not started
  • Memory Error Code 1
  • Memory Error Code 3
  • Memory Error Code 4
  • Memory Error Code 5
  • Memory Error Code 6
  • Memory Error Code 7
  • Patient Fluid Gain Excessive
  • Power failure recovery
  • Pressure sensor reading outside accepted range
  • Pressures circuit board hardware failure
  • Prime Self-Test Code 24 failure
  • Prime Self-Test Code 26 failure
  • Prime Self-Test Code 28 failure
  • Pump does not respond to 24 VDC control
  • Pump fails to start or stalls at high speed
  • Pump speed does not match set value
  • Recirculation time exceeded
  • Return Pressure Sensor Test failure
  • Scale circuit board hardware failure
  • Scale failed
  • Scale out of calibration
  • Scale out of tolerance error during calibration
  • Scale reading outside accepted range
  • Set-up error alarm during pre-prime self-test
  • Softkeys non-responsive
  • Software update
  • Syringe almost empty
  • Syringe pump ADC value out of tolerance
  • Syringe pump force or position measurement out of range
  • Time to change set
  • TMPa Calibration failure
  • Total Plasma Exchange (TPE) Prescription Delivered
  • Unresolved Flow Problems
  • Wrong set loaded

132 more symptoms with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI

Error codes

CodeMeaningTriggerSeverity
1Blood pump unexpected movement during Safe stateBlood pump motion detected when machine in Safe stateerror
102Filter is ClottingFilter pressure rise detected above thresholdwarning
105TMP Too HighTransmembrane pressure exceeds user limitwarning
114Battery ExhaustedSystem battery voltage falls below safe operating levelerror
115Main Power LostAC mains supply interruptederror
18Prime Self Test malfunctionDetected during blood leak detector test with empty tube in holdererror
19Air/pumps security test failureAir bubble or pump test malfunction during primeerror
2Fluid pump unexpected movement during Safe stateFluid pump motion detected when machine in Safe stateerror
20Pump occlusivity test failureReturn line obstruction or pump pressure anomalyerror
21-23Pinch valve failurePinch valve actuator malfunction during primeerror
2424V/12V power supply test failureVoltage regulation or ARPS circuit malfunctionerror
25Return clamp sensor failureReturn clamp sensor malfunction or obstructionerror
2624V and return clamp sensor failureSimultaneous voltage and clamp sensor failurescritical
27Pressure monitoring (TMPa) failurePressure sensor or monitoring system malfunctionerror
28Syringe pump hardware test failureSyringe pump test not completed within 600 secondserror
3Return clamp not properly closedReturn clamp position check fails during initializationerror
4Hall sensor mismatch in Protective SlaveCriteria_Counter vs Criteria_Exhausted values mismatchederror
5I2C communication error during startupI2C bus communication fails during initializationerror
6Syringe pump unexpected movementSyringe pump motion detected during Safe stateerror
90Check AccessAccess line pressure or condition detected as abnormalwarning
91Check ReturnReturn line pressure detected as abnormalwarning
92Blood Flow StoppedBlood pump or circuit flow has ceasederror
93Syringe not loaded / Ca Syringe Not LoadedSyringe detection mechanism indicates syringe missingwarning
96Syringe EmptySyringe volume sensor detects empty conditionwarning
Air DetectorAir bubble detector failed self-tests or line improperly installedDetector self-test fails or return line not detected in positionerror
Air in BloodAir bubbles detected in return lineAir bubbles present in patient blood return linewarning
Auto Blood ReturnBlood return volume incongruence detectedDiscrepancy in auto blood return during treatmentwarning
Battery LowBattery power is lowBattery charge level drops below operating thresholdwarning
Blood Leak DetectorEffluent line not installed in detector or detector failed self-testsEffluent line missing/improperly installed or detector circuit failurewarning
Blood leak detector failedBlood leak detector malfunction detected; unable to continue treatment safelyBlood leak detector hardware fails or cannot communicate with systemerror
Blood Pump – Rate incorrectBlood pump not delivering correct flow rate during treatmentPump output does not match programmed rate; flowmeter detects deviationwarning
Cannot Save Custom DataSystem unable to store customized therapy parameter settingsWrite error to Compact Flash Card during custom mode save operationwarning
Ca Syringe Not LoadedCalcium syringe not detected in loading mechanism at start of primingSyringe detection sensor does not register loaded syringe during pre-treatment checkserror
Checksum InterruptedInternal firmware checksum update was interrupted; system state and settings may be corruptedPower loss or system reset occurs during checksum verification or update processwarning
Clamp Stuck Closed – Return lineReturn line clamp cannot open; patient blood cannot be returnedClamp motor stalled or mechanical jam prevents opening during treatment transitioncritical
Communication Error – Code 2No communication with protective task microcontrollerProtective task processor not responding to status queries from main control systemcritical
Communication Error – Code 3Communication link error on protective slave moduleProtective slave processor detects parity/CRC error or timeout in data linkcritical
Communication Error – Code 4Communication link error on control system processorMain control processor detects data link error with peripheral modulescritical
Communication Error – Code 5Missing status command response from protective slaveProtective slave does not respond to periodic status query from main controllercritical
Communication Error – Code 6Missing alarm command response from protective slaveProtective slave cannot send alarm status back to main controllercritical
Communication Error – Code 7Protective task unable to send message to slave moduleMaster processor cannot deliver commands to protective slave over I2C buscritical
Custom Data – Access errorSystem unable to access stored custom therapy values for selected configurationFlash card read error when loading custom mode data; data file missing or corruptederror
Dialysate Pump – Pump failedDialysate pump unable to operate; hardware failure detectedPump function diagnostic fails; pump unable to achieve minimum dialysate outputcritical
Dialysate Pump – Rate incorrectDialysate (green) pump not delivering correct flow ratePump output does not match programmed dialysate flow rate; flowmeter detects deviationwarning
Dialysate Scale Sensor – FailedScale position sensor unable to detect dialysate bag tray open/closed state during primingSensor does not register scale tray position change; unable to verify bag attachmenterror
Effluent Pump – Pump failedEffluent pump unable to operate; hardware failure detectedPump function diagnostic fails; pump unable to achieve minimum effluent outputcritical
Effluent Pump – Rate incorrectEffluent (yellow) pump not delivering correct drain flow ratePump output does not match programmed effluent flow rate; flowmeter detects deviationwarning
General System FailurePatient safety cannot be monitored due to system failureFailure during self-tests, software errors, or hardware failurecritical
MALFUNCTION: No Line in Air DetectorLine presence sensor in Air Bubble Detector failed or line not loadedMicro switch in ABD does not detect line after set loading during post-primeerror
MALFUNCTION: No Line in ClampLine presence sensor in return line clamp failed or line not loadedMicro switch in return line clamp does not detect line after set loading during post-primeerror
MALFUNCTION:Prime Self-Test Code: 1Prime Self-Test failed due to Access pressure pod/sensorAccess pod repositioning failed during post-primeerror
MALFUNCTION: Prime Self-Test Code 16Return pressure sensor out of range or ARPS-return pressure mismatch exceeds toleranceReturn pressure below 250 mmHg after occlusion; or ARPS and return pressure differ >±20 mmHg after equalizationerror
MALFUNCTION: Prime Self-Test Code 17Blood Leak Detector normalization timeout or normalization value out of rangeBLD normalization does not complete within 30 seconds or receiver/transmitter PWM values outside specerror
MALFUNCTION: Prime Self-Test Code 18Blood Leak Detector threshold detection failure during leak simulation testBLD receiver value does not drop below 15000 within 5 seconds when transmitter PWM lowered to simulate leakerror
MALFUNCTION: Prime Self-Test Code 19Air/Pump security test failure during simulated air bubble conditionBlood pump fails to stop on air bubble alarm or fluid pumps fail to respond to start/stop commandscritical
MALFUNCTION:Prime Self-Test Code: 2Prime Self-Test failed due to Filter pressure pod/sensorFilter pod repositioning failed during post-primeerror
MALFUNCTION: Prime Self-Test Code 20Pump occlusion test failure or external leakage in disposable setBlood pump unable to reach target return pressure in allowed rotations; excessive pressure drop after 10 secondserror
MALFUNCTION: Prime Self-Test Code 2412 V or 24 V power relay failure or ARPS pump malfunction12 V relay fails to disable/enable or ARPS pump does not respond; OR 24 V relay fails to disable/enableerror
MALFUNCTION: Prime Self-Test Code 25Return clamp position sensor failure or malfunctionReturn clamp does not move on command or position sensor does not detect open/close stateerror
MALFUNCTION: Prime Self-Test Code 2624 V power and return clamp sensor combined failure24 V relay malfunction AND return clamp position sensor failure detected togethercritical
MALFUNCTION:Prime Self-Test Code: 27TMPa calibration failedPressure sensor characteristics out of 20 percent tolerance during TPE calibrationerror
MALFUNCTION:Prime Self-Test Code: 3Prime Self-Test failed due to Access and Filter pods/sensorsBoth access and filter pod repositioning failed during post-primeerror
MALFUNCTION:Prime Self-Test Code: 4Prime Self-Test failed due to Effluent pressure pod/sensorEffluent pod repositioning failed during post-primeerror
MALFUNCTION:Prime Self-Test Code: 5Prime Self-Test failed due to Access and Effluent pods/sensorsBoth access and effluent pod repositioning failed during post-primeerror
MALFUNCTION:Prime Self-Test Code: 6Prime Self-Test failed due to Filter and Effluent pods/sensorsBoth filter and effluent pod repositioning failed during post-primeerror
MALFUNCTION:Prime Self-Test Code: 7Prime Self-Test failed due to Access, Filter, and Effluent pods/sensorsAll three pod repositioning failed during post-primecritical
MALFUNCTION:Self-Test Failure Code: 16Return pressure sensor failureReturn and ARPS pressure readings differ by more than ±20 mmHgerror
MALFUNCTION:Self-Test Failure Code: 18Blood leak detector threshold errorBLD receiver value does not fall below 15000 within 5 seconds of transmitter PWM reductionerror
MALFUNCTION:Self-Test Failure Code: 2424V / 12V supply failure+24V relay malfunction or supply does not restore after being disablederror
MALFUNCTION:Self-Test Failure Code: 25Return clamp sensor failureReturn clamp position sensor does not detect open or closed position correctlyerror
MALFUNCTION:Self-Test Failure Code: 2624V and Return clamp sensor failureBoth +24V relay and return clamp position sensor failures detectedcritical
Memory Error 1Memory error on Protective taskProtective task memory corruption detectedcritical
Memory Error 3Wrong CRC of a set valueChecksum validation fails for set valuecritical
Memory Error 4Set value incongruence between Protective slave and taskProtective and control task parameters don't matchcritical
Memory Error 5Incongruence on alarm structure of control systemAlarm structure validation fails at startupcritical
Memory Error 6Set value incongruence between protective and controlParameter mismatch between protective and control systemscritical
Memory Error 7Backup memory failureBackup memory read/write errorcritical
Power FailureMains or backup power lost to control unitLoss of electrical power to Prismaflex control unitcritical
Pump failed – BloodBlood pump unable to operate; hardware failure detectedPump function diagnostic fails; pump unable to achieve minimum outputcritical
Syringe EmptySyringe pump is in end-of-travel position indicating empty syringeSyringe depleted during treatment or not loadedwarning
Syringe Line ClampedSyringe delivery line is obstructed or kinkedLine clamped, kinked, or obstructed during treatmentwarning
Syringe Not LoadedSyringe not loaded after syringe test performedSyringe test fails to detect loaded syringe; missing or loose installationerror
Time to Change SetHours of use have reached operator-set time limit for therapy/setOperating time exceeds set limit for therapy/set combinationinfo
TMP Access Too HighAccess transmembrane pressure exceeded user-set limitPressure in plasmafiltration circuit exceeds thresholderror
TMP Too HighMain filter transmembrane pressure exceeded user-set limitPressure in filter circuit exceeds threshold during CRRTerror

Likely causes and actions for each code are in ServiceForge. Connect ServiceForge to your AI

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ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.