Smiths Medical paraPAC plus 300: troubleshooting and error codes
The ServiceForge knowledge base holds 42 documented symptoms for the Smiths Medical paraPAC plus 300, with 45 ranked causes, 124 diagnostic checks with test points and expected values, and 0 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI
Symptoms
Back-pressure leak exceeds tolerance
Tidal volume difference between 5 and 25 cmH2O back-pressure greater than 10mL
Ranked causes
- 1. Patient circuit connection leak (common)
- 2. Bellows or internal seal failure (rare)
Set back-pressure to 5 cmH2O and record tidal volume
- Test point
- Certifier tidal volume reading
- Expected
- Stable tidal volume reading
2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
PEEP gauge readings exceed tolerance
Master gauge and paraPAC plus manometer readings differ by more than 2 cmH2O
Ranked causes
- 1. Gauge calibration error (occasional)
- 2. Exhalation diaphragm response delay (occasional)
Set PEEP and stabilize reading
- Test point
- Master gauge and paraPAC plus manometer
- Expected
- Steady state reading after initial surge settles
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Ventilator does not inhibit demand breaths patient safety
Ventilator continues automatic cycling instead of inhibiting during demand breath attempts; spontaneous breath LED does not illuminate
Ranked causes
- 1. Demand inhibit function failure or patient valve malfunction (common)
- 2. Patient valve blockage or contamination (occasional)
Demand 3-4 adult breaths during expiratory phase
- Test point
- Patient valve inlet
- Expected
- Ventilator inhibits (no cycling during demand breaths); Spontaneous Breath LED illuminates
2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Alarm LEDs and audible alarm not illuminating or sounding patient safety
When function switch set to I CMV without gas supply, alarm LEDs do not illuminate in sequence or medium priority audible alarm does not sound within 1 minute.
Ranked causes
- 1. Alarm system electronics failure (rare)
Verify gas supply disconnected
- Test point
- Gas supply connection
- Expected
- No gas connected to ventilator
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Alarm silence button does not mute alarm
Pressing silence button fails to mute audible alarm for approximately 60 seconds
Ranked causes
- 1. Silence button circuit malfunction (unknown)
Verify alarm silence duration
- Test point
- Audible alarm output
- Expected
- Alarm silenced for approximately 60 seconds
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Alarm silence not functioning for 60 seconds patient safety
When silence button is pressed during active alarm, alarm does not silence or silence duration is not approximately 60 seconds.
Ranked causes
- 1. Silence button switch or timer circuit malfunction (rare)
Press silence button once during active alarm
- Test point
- Silence button
- Expected
- Alarm mutes immediately
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
BPM and tidal volume incorrect at 100% oxygen patient safety
Frequency and tidal volume readings on TSI certifier do not match expected values during 100% O2 test
Ranked causes
- 1. Tidal volume or frequency control malfunction or incorrect setting (unknown)
Measure BPM and tidal volume at 100% oxygen with specified back-pressure
- Test point
- TSI certifier measurement
- Expected
- BPM and tidal volume per Service Test Sheet requirements
- Tools
- TSI Certifier, back-pressure device (35 cmH2O)
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Control knob re-alignment
Procedure to correct misalignment of control knob markers and end caps on Frequency, Tidal Volume, Function, O2 %, or Variable Relief controls.
Ranked causes
- 1. Control knob marker or end cap misalignment during operation or maintenance (occasional)
Rotate knob fully counter-clockwise for re-alignment ease
- Test point
- Control knob
- Expected
- Knob rotates fully counter-clockwise
8 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Cycle LED does not flash at expected pressure
During ICMV mode with increasing back pressure, cycle LED fails to flash between 8.5 and 11.5 cmH2O
Ranked causes
- 1. Test box configuration incorrect (common)
Verify cycle LED flash during back pressure increase
- Test point
- Cycle LED indicator
- Expected
- LED begins to flash between 8.5 and 11.5 cmH2O
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Cylinder key inspection high voltage
Visual inspection of cylinder key for cracks and damage to attachment cable to ensure integrity and safe operation.
Ranked causes
- 1. Cracking or cable damage to cylinder key requiring replacement (occasional)
Inspect cylinder key for cracking
- Test point
- Cylinder key body
- Expected
- No visible cracks
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Demand inhibit function not working patient safety
Ventilator fails to inhibit automatic cycling when patient demands breaths, or fails to recognize adequate breath triggers
Ranked causes
- 1. Demand valve or sensor malfunction (common)
Demand 3-4 adult breaths in expiratory phase
- Test point
- Ventilator cycling and Spontaneous Breath LED
- Expected
- Ventilator inhibits cycling; Spontaneous Breath LED illuminates
5 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Demand valve not functioning correctly patient safety
Difficult to breathe from patient circuit connection or manometer needle does not move as expected during spontaneous breath
Ranked causes
- 1. Demand valve obstruction or seal failure (occasional)
Set function switch to O-DEMAND
- Test point
- Function Switch
- Expected
- O-DEMAND position
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Demand valve not functioning in O DEMAND mode patient safety
Difficult to breathe from patient connection port or manometer needle does not move slightly right of zero, indicating demand valve malfunction.
Ranked causes
- 1. Demand valve obstruction or malfunction (unknown)
Set function switch to O DEMAND
- Test point
- Function Switch
- Expected
- O DEMAND position
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Disconnect alarm does not trigger within 10 seconds patient safety
Disconnect LED and audible alarm fail to sound when patient hose disconnected from ventilator outlet
Ranked causes
- 1. Alarm circuit malfunction (unknown)
Measure disconnect alarm response time
- Test point
- Disconnect LED and alarm output
- Expected
- approximately 10 seconds
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Disconnect alarm does not trigger within specified time patient safety
When patient hose is disconnected from ventilator outlet at specified back pressure, Disconnect LED does not flash or audible alarm does not sound within expected 10 seconds.
Ranked causes
- 1. Disconnect sensor or alarm circuit malfunction (rare)
Set back pressure to 15 cmH2O with patient circuit connected
- Test point
- Back pressure device and patient hose
- Expected
- Back pressure at 15 cmH2O
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Frequency or tidal volume reading incorrect (100% O2)
BPM, tidal volume, I:E ratio or inspiration time measurements do not meet specification during 100% oxygen test
Ranked causes
- 1. Ventilator timing or volume delivery malfunction (unknown)
Measure frequency at maximum tidal volume (100% O2)
- Test point
- TSI certifier BPM reading
- Expected
- Within Service Test Sheet specification
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Frequency or tidal volume reading incorrect (50% O2 Air-Mix)
BPM, tidal volume, I:E ratio or inspiration time measurements out of spec during air-mix 50% oxygen test
Ranked causes
- 1. Air-mix valve malfunction affecting delivery (unknown)
Measure oxygen concentration at 1000mL tidal volume
- Test point
- Oxygen monitor reading
- Expected
- 41% to 61% with back-pressure ≈29 cmH2O, 41-61%
3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Function switch is leaking patient safety
Ventilator continues to cycle after function switch is turned off to DEMAND position
Ranked causes
- 1. Function switch internal leak or seal failure (common)
Turn function switch from I-CMV to O-DEMAND
- Test point
- Function Switch
- Expected
- Ventilator should stop cycling immediately
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Function switch leaking after power off patient safety
Ventilator continues to cycle after function switch has been switched to O DEMAND position, indicating gas leakage through switch.
Ranked causes
- 1. Function switch defective or leaking (rare)
Switch to O DEMAND and monitor ventilator cycling
- Test point
- Function Switch O DEMAND position
- Expected
- Ventilator stops cycling immediately, all alarm lights and audible signals cease
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Gas input hose inspection high voltage
Visual inspection of gas input hose for damage, internal integrity, delamination, and leaks; check date code for replacement schedule.
Ranked causes
- 1. Hose damage, delamination, internal degradation, or gas leaks requiring replacement (occasional)
Check hose date code for replacement schedule
- Test point
- Hose label
- Expected
- Date code indicates hose less than 5 years old
5 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Gas supply indicator not changing color
Gas supply indicator stays red and does not change to white when gas supply is connected and pressure is above minimum
Ranked causes
- 1. Gas supply indicator LED failure or pressure switch defect (rare)
Connect gas supply and set input pressure
- Test point
- Input pressure gauge and gas supply indicator
- Expected
- Gas supply indicator changes from red to white at 60 psi or above
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Gas supply indicator not changing from red to white
When cylinder valve opened or gas connected to wall supply, gas supply indicator does not change from red to white even when supply pressure above minimum specified.
Ranked causes
- 1. Gas supply indicator sensor or LED failure (rare)
Verify function switch set to O DEMAND
- Test point
- Function Switch
- Expected
- O DEMAND position
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
High patient pressure alarm does not activate patient safety
High pressure LED and alarm fail to operate when back pressure device fully closed
Ranked causes
- 1. High pressure alarm circuit malfunction (unknown)
Verify high pressure alarm activation
- Test point
- High pressure LED and alarm output
- Expected
- LED and alarm activate immediately when back pressure fully closed
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
High patient pressure alarm not triggering patient safety
When back pressure device is fully closed to increase patient pressure, high pressure LED and alarm do not illuminate or sound immediately.
Ranked causes
- 1. High pressure sensor or alarm circuit malfunction (rare)
Reconnect patient circuit and back pressure device from previous test
- Test point
- Patient circuit outlet and back pressure device
- Expected
- Patient circuit properly connected with back pressure device
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Internal leak in ventilator circuit patient safety
Pressure drops excessively when ventilator is locked off and pressurized
Ranked causes
- 1. Internal seal or connection failure (occasional)
Set function switch to O-DEMAND
- Test point
- Function Switch
- Expected
- O-DEMAND position
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Internal pressure leak detected
Inlet pressure gauge drops more than one small division during lock-off test, indicating internal gas leak in ventilator.
Ranked causes
- 1. Internal gas leak in ventilator (unknown)
Set ventilator to O DEMAND
- Test point
- Function Switch
- Expected
- O DEMAND position
3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Low battery alarm not functioning with test battery
When standard 1.5V AA test battery is installed and function switch set to I CMV, low battery light does not flash during startup routine.
Ranked causes
- 1. Low battery sensor or LED circuit malfunction (rare)
Remove original battery and insert standard 1.5V AA test battery
- Test point
- Battery compartment
- Expected
- New 1.5V AA battery installed (must be new, not discharged)
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Low battery indicator not functioning
Low battery LED does not flash when low-capacity battery is installed and I-CMV mode is selected
Ranked causes
- 1. Low battery detection circuit failure (rare)
Install standard 1.5V AA test battery
- Test point
- Battery compartment
- Expected
- 1.5V AA size battery installed
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Manometer reading exceeds tolerance during pressure test patient safety
Master gauge and paraPAC plus manometer readings differ by more than 2 cmH2O during steady-state ventilation
Ranked causes
- 1. Manometer mechanism inertia or exhalation diaphragm response lag (common)
Measure pressure with calibrated low pressure gauge (0-80 cmH2O range)
- Test point
- Between end of patient circuit and test lung
- Expected
- Steady-state reading within 2 cmH2O of master gauge, ±2 cmH2O
- Tools
- Calibrated low pressure gauge, master gauge, paraPAC plus manometer
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Manual breath function limited or not working patient safety
Gas does not flow from patient connection port when manual breath button is depressed, or flow is not appropriate for frequency and tidal volume control settings.
Ranked causes
- 1. Manual breath button or internal mechanism malfunction (unknown)
Set function switch to O DEMAND
- Test point
- Function Switch
- Expected
- O DEMAND position
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Manual breath function not working patient safety
Depressing manual breath button does not produce gas flow or flow is not limited correctly by frequency and tidal volume controls
Ranked causes
- 1. Manual breath button mechanism failure or control linkage defect (rare)
Set function switch to O-DEMAND and depress manual breath button
- Test point
- Manual breath button in center of function switch
- Expected
- Gas flows from patient connection port while button depressed
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
O2 therapy/CPAP output does not match specified flow patient safety
TSI certifier reading differs from expected oxygen flow or CPAP output
Ranked causes
- 1. Incorrect oxygen flow setting or valve malfunction (unknown)
Measure oxygen flow rate from oxygen therapy/CPAP connector
- Test point
- Oxygen flow/CPAP connector to TSI certifier
- Expected
- Flow rate as specified in Service Test Sheet SLPM
- Tools
- TSI certifier, Oxygen Therapy Test Hose (500-85868)
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
O2 therapy/CPAP output flows out of tolerance
Measured flow rates from TSI certifier do not match specified tolerances during O2 therapy or CPAP testing
Ranked causes
- 1. Flow control valve malfunction (unknown)
Measure O2 therapy/CPAP output flow
- Test point
- TSI flow meter reading
- Expected
- Within specified tolerances from Service Test Sheet
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Oxygen concentration out of range during air-mix test patient safety
Oxygen concentration measurement at patient outlet does not fall within specified range during air-mix (50% O2) operation
Ranked causes
- 1. Air-mix valve malfunction or incorrect oxygen ratio setting (unknown)
Measure oxygen concentration at 1000 mL tidal volume air-mix setting
- Test point
- Oxygen monitor at TSI certifier outlet
- Expected
- 41% to 61%, 41% to 61%
- Tools
- Oxygen Monitor (W7038), calibrated within 8 hours
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
ParaPAC plus ventilator visual inspection patient safety
Visual inspection of ventilator case, fittings, gauge, control knobs, labels, manometer connection, input/output connectors, sintered filter, and battery hatch for damage and proper function.
Ranked causes
- 1. Damaged ventilator components, loose connectors, obstructed filter, or worn control knobs requiring repair or replacement (occasional)
Inspect ventilator case and fittings for damage
- Test point
- Case, gas input/output fittings, gauge, supply indicator, control knobs, labels
- Expected
- No visible damage; all fittings intact
14 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Patient circuit inspection patient safety
Visual inspection of patient circuit hose for damage, splits, and holes; inspection of Patient Valve assembly for cracks and scoring. Check expiration date if test circuit.
Ranked causes
- 1. Patient circuit damage (splits, holes, cracks, scoring) or expiration requiring replacement (occasional)
Check corrugated tube for damage
- Test point
- Patient circuit corrugated hose
- Expected
- No damage, splits, or small holes
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Patient pressure cycling check failure patient safety
When increasing back pressure on connected patient circuit, cycle LED does not begin to flash or flashes outside specified pressure range.
Ranked causes
- 1. Pressure sensor or cycle detection circuit malfunction (rare)
Connect patient circuit with back pressure device and calibrated pressure gauge
- Test point
- Ventilator outlet and patient circuit
- Expected
- Patient circuit connected and back pressure device installed
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Regulator assembly inspection and maintenance high voltage
Visual inspection of cylinder regulator, T-handle, pin-index yoke, filter, outlet connector, gauge, relief valves, and Constant Flow Selector Head to ensure proper function and safety.
Ranked causes
- 1. Damaged or loose regulator components requiring replacement or repair (occasional)
Inspect T-handle condition
- Test point
- T-handle
- Expected
- Straight, undamaged, screws in and out freely
13 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Relief valve does not open at specified pressure patient safety
Back-pressure device reading does not match expected VRV relief pressure setting during pressure test
Ranked causes
- 1. Relief valve malfunction or incorrect setting (unknown)
Measure relief valve opening pressure
- Test point
- Back-pressure device connected to calibrated 0-100 cmH2O gauge
- Expected
- Pressure as specified in Service Test Sheet cmH2O
- Tools
- Calibrated pressure gauge (0-100 cmH2O), back-pressure device
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Spontaneous breathing function not working patient safety
Spontaneous breathing valve fails to open to atmosphere when gas supply falls below 40 psi minimum input pressure
Ranked causes
- 1. Spontaneous breathing valve stuck or blocked (occasional)
Set Output Valve (B) to LOCK; demand breaths until supply depleted
- Test point
- Breathing resistance and valve opening
- Expected
- Spontaneous breathing valve opens; slight increase in breathing resistance from atmosphere
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Spontaneous breathing valve does not open when supply depleted patient safety
Breathing resistance does not ease when gas supply falls below minimum pressure; spontaneous breathing valve fails to open to atmosphere
Ranked causes
- 1. Spontaneous breathing valve malfunction or obstruction (common)
Monitor breathing resistance while demanding breaths as supply pressure drops
- Test point
- Patient breathing circuit and valve
- Expected
- Slight increase in breathing resistance after spontaneous breathing valve opens
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Ventilator does not cycle continuously patient safety
When function switch is turned on, ventilator does not provide continuous cycle of breaths or pauses between breaths occur
Ranked causes
- 1. Input manifold timer valve defect or blockage (unknown)
Verify function switch set to DEMAND position
- Test point
- Function Switch
- Expected
- DEMAND
3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
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ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.