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Infusion pumps · Sapphire family

Q Core Sapphire: troubleshooting and error codes

The ServiceForge knowledge base holds 177 documented symptoms for the Q Core Sapphire, with 216 ranked causes, 117 diagnostic checks with test points and expected values, and 72 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI

Symptoms

Bolus button not responding patient safety

Pump does not respond when bolus button or handle is pressed

Ranked causes

  1. 1. Treatment does not allow bolus administration (occasional)
  2. 2. Bolus handle connected to cradle instead of pump (common)
  3. 3. Bolus handle, cable, or connector broken or disconnected (common)
  4. 4. Bolus administration not available in current treatment state (occasional)
  5. 5. Bolus handle defective (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pump is not charging while attached to mini cradle

Pump fails to charge when placed in the mini cradle on the Mounting System

Ranked causes

  1. 1. Mounting System power supply is defective (common)
  2. 2. AC input cord plugged improperly or defective (common)
  3. 3. DC output connector plugged improperly or defective (common)
  4. 4. Splitter socket is defective (occasional)
First check

Verify AC power cord connection

Test point
AC input to Mounting System power supply
Expected
Cord properly seated and Power LED ON (blue light)
Tools
Visual inspection

2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Accuracy could not be verified

Flow Accuracy test fails to verify delivery accuracy

Ranked causes

  1. 1. Set not properly primed (common)
  2. 2. Fluid bag is empty (occasional)
  3. 3. Kinks in administration set (occasional)
First check

Verify set is properly primed

Test point
Administration set
Expected
All air removed

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration verification test failure analysis

Identifying which of the 3 calibration tests (Occlusion Sensor, Air Detector, Flow Accuracy) failed and taking corrective action

Ranked causes

  1. 1. Occlusion Sensor test failed (unknown)
  2. 2. Air Detector test failed (unknown)
  3. 3. Flow Accuracy test failed (unknown)
First check

Review failed test results display

Test point
Results screen Figure 4.29
Expected
Failed test arrow and number displayed outside scale on relevant side

Failed to connect to server

Application cannot connect to Q Core server even with correct username and password entered

Ranked causes

  1. 1. PC not connected to internet (common)
  2. 2. Firewall blocking communication to server (common)
  3. 3. Server connectivity issue or configuration error (occasional)
First check

Verify PC internet connectivity

Test point
Network connection
Expected
Active internet connection to external servers

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Flow Accuracy test completes too quickly patient safety

Flow Accuracy test finishes before expected completion time; error message appears

Ranked causes

  1. 1. Flow Accuracy Container not in upright position (common)
  2. 2. Hydrophobic filter wet or saturated (common)
  3. 3. Flow Accuracy Container not full (common)
First check

Verify container position

Test point
Flow Accuracy Container orientation
Expected
Container upright with hanger in use

3 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Flow Accuracy test not completed within expected time patient safety

Flow Accuracy test fails to complete within expected timeframe; error message appears

Ranked causes

  1. 1. Administration set not connected to Flow Accuracy Container (common)
  2. 2. Loose connections (common)
  3. 3. Leaks in container or cap (common)
First check

Verify administration set connection

Test point
Administration set to Flow Accuracy Container
Expected
Administration set securely connected to container

3 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pump disconnected during configuration file loading patient safety

Pump loses communication or power during loading of configuration file; pump will not be operable until loading completes

Ranked causes

  1. 1. Communication cable disconnected during loading process (common)
  2. 2. Pump disconnected from power supply during loading (common)
  3. 3. Communication interrupted for other reason during loading (occasional)
First check

Verify communication cable connections during loading

Test point
Pump connector and computer RS-232 port
Expected
Cable firmly seated, connection maintained during entire loading

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pump does not detect rising pressure between marks patient safety

Occlusion Sensor test fails; pump cannot detect pressure rise between test marks

Ranked causes

  1. 1. Administration set damaged (common)
  2. 2. Extension Set not connected correctly (common)
  3. 3. Air not inserted into system (common)
First check

Inspect administration set for damage

Test point
Administration set
Expected
Set is undamaged with no cracks, leaks or kinks

3 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Screen has no backlight

Display screen is dark and cannot be read

Ranked causes

  1. 1. Lock screen or patient lockout active (common)
  2. 2. Backlight disabled in running state (common)
  3. 3. Backlight hardware failure or battery issue (occasional)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

ACT test failed patient safety

Certification test does not pass; test failure indicated

Ranked causes

  1. 1. Incorrect test technique used (common)
  2. 2. Faulty test equipment (occasional)
First check

Review test procedure and technique

Test point
ACT test steps
Expected
Technician follows all procedure steps correctly

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Air not detected by Air Detector

Air Detector fails to detect air introduced into the administration set during test

Ranked causes

  1. 1. Air not properly inserted into set (common)
  2. 2. Cassette chamber or light sensor dirty (occasional)
First check

Verify air has been properly inserted into set

Test point
Administration set
Expected
Air present

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Air not detected within 30 seconds during Air Detector test

Air Detector test fails with error; air not detected within expected timeframe

Ranked causes

  1. 1. Air not inserted into administration set (common)
  2. 2. Air detector sensor malfunction (occasional)
First check

Verify air insertion in administration set

Test point
Administration set air chamber
Expected
Air bubble visible and detectable in administration set

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Bolus button does not appear in toolbar during continuous infusion patient safety

Bolus control button absent from toolbar when running continuous infusion

Ranked causes

  1. 1. Allow Bolus feature not enabled (common)
  2. 2. Drug profile not configured to support bolus (occasional)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Connection with pump lost

Communication cable disconnected or faulty; no samples received from pump in 4 seconds

Ranked causes

  1. 1. Communication cable not properly connected (common)
  2. 2. Communication cable is faulty (occasional)
First check

Verify communication cable connections

Test point
Pump connector and PC connector
Expected
Cable firmly seated in both connectors

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Continuous air in line alarms without visible bubbles patient safety

Air in line alarm triggers repeatedly despite no visible air bubbles in tubing

Ranked causes

  1. 1. Cassette not fitted properly or small bubbles trapped in silicone tube (common)
  2. 2. Pump internal damage affecting air detection (occasional)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Detected air exceeded expected amount

Occlusion sensor test detects more air than anticipated

Ranked causes

  1. 1. Set not properly primed (common)
  2. 2. Stuck bubbles inside cassette tube (occasional)
First check

Verify set is properly primed

Test point
Administration set
Expected
All air removed, properly primed

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Occlusion alarms triggered without actual occlusion patient safety

Occlusion alarm activates when no blockage exists in delivery system

Ranked causes

  1. 1. Cassette not fitted properly in position (common)
  2. 2. Defective administration set or tubing (common)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Occlusion sensor cannot detect expected pressure increase

Occlusion sensor fails to detect the expected rise in pressure during test

Ranked causes

  1. 1. Administration set is damaged (occasional)
  2. 2. Administration set was not clamped (common)
First check

Verify administration set is clamped

Test point
Administration set clamp
Expected
Set properly clamped

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pump disconnected during configuration file creation patient safety

Pump lost communication or power during configuration file creation process

Ranked causes

  1. 1. Communication cable disconnected from pump during creation (common)
  2. 2. Pump disconnected from power supply during creation (common)
First check

Verify communication cable properly connected

Test point
Pump connector and PC RS-232 port
Expected
Cable firmly seated and maintained connection

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pump is not charging

Battery fails to charge when connected to charger

Ranked causes

  1. 1. Charger disconnected from mini cradle or main power supply (common)
  2. 2. Charger malfunction or not functioning (occasional)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pump Mechanism Error (PME) patient safety

Family of alarms related to problems with the pump mechanism; may indicate pump setup issue or low battery.

Ranked causes

  1. 1. Pump mechanism failure (occasional)
  2. 2. Pump setup issue or low battery voltage (common)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Recurring air in line alarms patient safety

Air in line alarm repeats despite corrective actions

Ranked causes

  1. 1. Treatment near end or air detection settings too sensitive (common)
  2. 2. Air detection sensitivity requires adjustment (occasional)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Screen saver does not appear

Screen saver feature not activating on display

Ranked causes

  1. 1. Screen Saver option not enabled (common)
  2. 2. Pump in state that prevents screen saver activation (common)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Test failure due to water residue or occluded clamp

Certification test fails; water contains visible residues or clamp area is occluded

Ranked causes

  1. 1. Visible residues in test water (occasional)
  2. 2. Clamp area occluded (occasional)
First check

Inspect water in administration set for residues

Test point
Test water in tubing
Expected
Clear with no visible residues

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Treatment cannot be started patient safety

Pump rejects treatment initiation or will not deliver infusion

Ranked causes

  1. 1. Incorrect treatment parameters (common)
  2. 2. Pump in low lock level or locked state (occasional)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

.NET Framework 4.0 installation required for Pump Loader

Computer prompts requiring .NET Framework 4.0 full installation during Pump Loader installation

Ranked causes

  1. 1. .NET Framework 4.0 not installed (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

30 min to battery depletion

User has approximately 30 minutes of pump operation at current rate before battery depletes and pump shuts off.

Ranked causes

  1. 1. Normal operation - low battery warning (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Accumulated Air in line

Accumulated bubble volume has reached user-defined limit within 15 minutes (counts only bubbles meeting minimum size threshold).

Ranked causes

  1. 1. Normal operation - accumulated air threshold reached (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Accumulated air in line over limit patient safety

Alarm displayed indicating excessive air has accumulated in the administration line during infusion

Ranked causes

  1. 1. Air in administration line (common)
First check

Observe Air in Line alarm on display

Test point
Pump touchscreen
Expected
Alarm Title: Air in Line with message about accumulated air

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

ACT installation error: .NET Framework 4.0 not found

Installation fails with message requiring .NET Framework 4.0 full installation

Ranked causes

  1. 1. .NET Framework 4.0 not installed (common)
First check

Cancel current installation

Test point
.NET Framework installation dialog
Expected
Installation cancelled and dialog closed

3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

ACT installation error: unsupported operating system

Installation fails with message indicating unsupported Windows version

Ranked causes

  1. 1. Operating system not supported (common)
First check

Verify operating system version

Test point
Computer system properties
Expected
Windows XP, Windows 7 or newer

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

ACT software stops during test

Certification test software unexpectedly stops or crashes during execution

Ranked causes

  1. 1. Software crash or unexpected termination (occasional)
First check

Restart ACT software

Test point
ACT software application
Expected
Software launches without errors

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

ACT unexpected termination recovery

Restoring pump settings after ACT terminates unexpectedly, with parameters potentially changed

Ranked causes

  1. 1. ACT terminated unexpectedly (rare)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Administration cassette door cannot close after insertion

Cassette housing door fails to snap shut after cassette placement

Ranked causes

  1. 1. Cassette not properly seated in housing (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Administration cassette door cannot close without cassette

Door fails to snap closed when cassette is not inserted

Ranked causes

  1. 1. Door latch or hinge hardware failure (unknown)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Air detector Faulty caution

Air detector unable to make correct readings.

Ranked causes

  1. 1. Air detector malfunction (occasional)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Air in Line

Air bubble equal to or larger than user-defined threshold detected by light sensor.

Ranked causes

  1. 1. Normal operation - air detection (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm LED is blinking

Alarm indicator LED flashing

Ranked causes

  1. 1. Alarm event occurred (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm LED is on

Alarm indicator LED illuminated solid

Ranked causes

  1. 1. Alarm event occurred (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

AS not loaded/misplaced

Administration Cassette not loaded successfully or not loaded at all.

Ranked causes

  1. 1. Administration Cassette loading issue (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery Depleted caution

Battery voltage has dropped below 6.8V; insufficient power to operate pump.

Ranked causes

  1. 1. Battery voltage below 6.8V (unknown)
First check

Measure battery voltage

Test point
Battery terminal
Expected
Above 6.8V, >

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery Depleted alarm patient safety

Level 1 alarm occurs; infusion stops immediately, pump shuts down within 3 minutes; auditory alarm sounds; soft keys available: Mute, Shutdown

Ranked causes

  1. 1. Battery depleted or disconnected from AC power (common)
First check

Verify AC power connection

Test point
Power inlet
Expected
Pump connected to AC supply and powered on

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery Depleted alarm occurs patient safety

Pump will automatically shut down in 3 minutes. Infusion stops immediately if running. Soft keys available: Mute and Shutdown.

Ranked causes

  1. 1. Battery depleted (common)
First check

Verify AC power connection

Test point
AC power inlet
Expected
Pump connected to AC supply

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery icon shows red line when not on power supply

Battery icon displays one red line after upgrade despite battery not being empty, when pump not connected to power supply

Ranked causes

  1. 1. Pump firmware initialization not complete (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery Issue error message patient safety

System displays Battery Issue error message

Ranked causes

  1. 1. Battery fault or low charge (unknown)
First check

Contact Q Core Service department

Test point
Service support
Expected
Support team provides guidance

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery life expires 2 days caution

Battery will reach end of 2-year lifespan in 2 days.

Ranked causes

  1. 1. Battery lifespan approaching expiration (2 days remaining) (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery Temperature out of range caution

Battery temperature has reached or exceeded 60°C critical threshold.

Ranked causes

  1. 1. Battery overheating (unknown)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Black screen on pump after software update completion

Pump screen remains black and does not display content after update process completes

Ranked causes

  1. 1. Software LCM update error or communication loss (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Cable connected and COM port selected but pump not appearing

Pump does not appear in SCM pump list even though cable is connected and COM port is selected

Ranked causes

  1. 1. Delay in pump detection or appearance in list (occasional)
First check

Wait for pump detection in SCM list

Test point
Pump list in SCM application
Expected
Pump serial number appears in the available pumps list

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration Due 2 days

Working time or calendar time has ended and calibration is due in 2 days.

Ranked causes

  1. 1. Calibration due in 2 days (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration Due 2 weeks

Working time or calendar time has ended and calibration is due in 2 weeks.

Ranked causes

  1. 1. Calibration due in 2 weeks (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration Due now

Working time or calendar time has ended; calibration may be needed.

Ranked causes

  1. 1. Calibration interval expired (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Screen

Screen values and options do not match user input or selection

Ranked causes

  1. 1. Screen calibration required (common)
First check

Access Tech. options screen

Test point
Tech. options menu
Expected
Screen calibration option visible

2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Cannot connect to COM port during station setup

COM port connection fails when configuring stations in Sapphire Configuration Manager

Ranked causes

  1. 1. COM port configured for different station or in use by another application (common)
First check

Verify COM port is not in use

Test point
COM port status
Expected
Selected COM port available and not assigned to another station or application

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Cannot Start Pump error message during Air Detector test

Air Detector test displays 'Cannot Start Pump' error message

Ranked causes

  1. 1. Test software error or improper initialization (occasional)
First check

Close and reopen test software

Test point
ACT software
Expected
Software closes cleanly and reopens without errors

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Cannot stop treatment when pressing Stop button patient safety

Pump continues infusion despite activating stop control

Ranked causes

  1. 1. Stop button malfunction or software issue (unknown)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Cassette misplaced or not loaded patient safety

Administration cassette is not properly installed or positioned in the pump

Ranked causes

  1. 1. Cassette not inserted or not seated correctly (common)
First check

Verify cassette insertion and flange position

Test point
Safety door and cassette flanges
Expected
Both cassette flanges fully seated inside safety door

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Certificate printing failed; no certificate image background

Certificate printing process fails; certificate information prints without background image

Ranked causes

  1. 1. Printer or print driver issue (common)
First check

Attempt certificate download from service portal

Test point
https://service.qcore.com/ Device Maintenance tab
Expected
Certificate downloads successfully

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Certificate printing process failed

Certificate fails to print with background image, information only prints without certificate background

Ranked causes

  1. 1. Printer driver or system issue (rare)
First check

Attempt to download certificate from service portal

Test point
https://service.qcore.com/
Expected
Certificate successfully downloaded

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

More symptoms

  • Certification due date discrepancy between certification and pump menu
  • Certification software version out of date
  • Charge error
  • Charging LED is blinking
  • Charging LED is on
  • Check for Occlusion
  • Check for occlusion in line
  • Computer sleep mode interrupts software update
  • Configuration file creation failed retry
  • Configuration file loading failed
  • Configuration file loading pump software version mismatch
  • Connection lost with pump during certification
  • Corrupt configuration file
  • Could not log in with username and password
  • Critical alarm triggered during certification process
  • Display resolution incompatible on Windows 10
  • Display resolution incompatible on Windows 7 or 8
  • Door opened
  • Dose calculation option missing after revision upgrade
  • Downstream occlusion detected
  • Downstream/Upstream Occlusion
  • Drug Library compatibility during software update
  • End of Battery Life
  • Error Code 7 appears briefly during software update
  • Error message prompted on screen during upgrade
  • Excessive environmental light
  • External Communication Error
  • External Watchdog
  • Failed to connect to Q Core server with username and password
  • Failed to create configuration
  • FasTest PM installation: .NET Framework 4.0 required
  • FasTest PM software stops during test
  • File name contains unsupported characters
  • File name required error
  • Fingers not cycling on startup after upgrade
  • Flow error detected
  • Graphic information missing from pump screen during certification
  • Hard keys not responding
  • Inconsistent flow
  • Incorrect pressure value reading
  • Installation failed before software update starts
  • Installation Failed prompt appears
  • Internal Communication Error
  • Internal Error alarm
  • Internal Error alarm occurs
  • Invalid Kit Number error during certification
  • Low voltage for current rate
  • MedNet icon is gray
  • No audible sound for alarms
  • No audible sound when pressing keys or touch screen
  • No communication between pump and computer
  • No pump attached to station error when double-clicking station
  • No User Logged In error when starting certification
  • Non-Authorized Battery
  • Occlusion alarm appears during Air Detector & Flow test
  • Occlusion alarm triggered immediately after infusion or bolus start
  • Occlusion in administration line
  • Occlusion Sensor test performed incorrectly
  • On/Off hard key not responding
  • Password validation error during login
  • Please Wait screen during pump update with computer failure display
  • Possible Occlusion
  • Potential air in line detected
  • Preliminary Inspections verification
  • PreSet Programs option does not appear on Start screen
  • Prime button disabled on Start Up screen after upload
  • Process logs saved locally, uploading to server later
  • Programming cannot be completed
  • Pump automatically locked when infusion starts
  • Pump cannot be turned off
  • Pump cannot be turned on
  • Pump does not appear after cable connection and COM port selection
  • Pump has new Drug Library pending upload
  • Pump Loader crashes during upgrade
  • Pump Loader fails to connect to Q Core server
  • Pump screen does not turn on after upgrade
  • Pump shuts down immediately after disconnecting from external power
  • Pump software not compatible with SCM
  • Pump software version obsolete for certification
  • Pump stopped unexpectedly
  • Pump stopped without pressure buildup during Flow Accuracy test
  • Pump unattended
  • Recurring occlusion alarms
  • Run LED is blinking
  • Sapphire Configuration Manager version out of date
  • SCM automatically shut down after pump disconnection during loading
  • Screen header appears in red during upgrade
  • Serial number not displayed in View System menu after upgrade
  • Service Q Core Logger Server failed to start
  • Service Q Core Logger Server fails to start during certification software installation
  • Set Delay option does not appear on Start screen
  • Software execution failure message appears
  • Software execution failure message on pump
  • Software update fails with Please Wait screen
  • Software version incompatible with device hardware
  • Software version upgrade required
  • Station appears inactive despite proper configuration
  • Stop button not responding
  • System Error
  • System Temperature out of range
  • Test not completed within 30 seconds after pressing Mark 1
  • Testing: Hard keys
  • Touch screen not responding
  • Treatment complete
  • Treatment near end
  • Unauthorized Pump message appears
  • Unknown Occlusion
  • Unknown User error after login attempt
  • Unsupported operating system for Pump Loader
  • Username or password is incorrect
  • Username validation error during login
  • Version error Code 7 after configuration file loading
  • Version error Code 7 on pump screen
  • View current software version
  • Watchdog Timer Reset
  • Wi-Fi disconnected and firmware update required in software 14.50.0
  • WiFi icon is gray

117 more symptoms with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI

Error codes

CodeMeaningTriggerSeverity
30 min to battery depletionApproximately 30 minutes of pump operation remaining at current rate before battery depletes.Battery voltage drops to 30-minute reserve levelinfo
Accumulated Air in lineAccumulated bubble volume reached user-defined limit within 15 minutes.Accumulated air volume ≥user limit in 15 mininfo
Air detector FaultyAir detector unable to make correct readingsAir detector sensor failurewarning
Air in LineAccumulated air in line has exceeded the allowable limitPump detects air volume in administration line exceeding preset threshold during infusionwarning
Air in LineAir bubble detected by light sensor equal to or larger than user-defined thresholdDetected air bubble equal to or exceeding user thresholdinfo
Annual certification date is overdueScheduled maintenance certification has expiredAnnual certification date passedwarning
Annual certification due in 2 daysScheduled maintenance certification expires in 2 daysAnnual certification date approachingwarning
Annual certification due in 2 weeksScheduled maintenance certification expires in 2 weeksAnnual certification date approachinginfo
AS not loaded/misplacedAdministration Cassette not loaded successfully or not loaded at all.Cassette detection failureinfo
Battery Charging ErrorError detected during battery charging processCharging circuit fault or power supply failureerror
Battery DepletedBattery voltage below 6.8V and can no longer supply sufficient powerBattery voltage drops below 6.8Verror
Battery DepletedPump battery has been depleted below operational thresholdBattery charge level falls to critical level during operationwarning
Battery DepletedBattery power is exhausted or pump is disconnected from AC supplyBattery charge depleted below operational threshold or AC power disconnectedcritical
Battery IssueBattery fault or low charge condition detectedBattery failure or critical low chargewarning
Battery life expires 2 daysBattery will reach 2-year life limit in 2 daysBattery age approaches 2-year maximumwarning
Battery life will expire in 2 daysBattery end-of-life approachingBattery age or charge cycles exceed service lifewarning
Battery ReminderEnd of battery lifeBattery reaches end of service lifewarning
Battery Temperature out of rangeBattery reached or exceeded critical temperature of 60°CBattery temperature reaches or exceeds 60°Cwarning
Calibration Due 2 daysWorking time or calendar time for calibration has ended; due in 2 days.Calibration interval expiring in 2 dayswarning
Calibration Due 2 weeksWorking time or calendar time for calibration has ended; due in 2 weeks.Calibration interval expiring in 2 weekswarning
Calibration Due nowWorking time or calendar time for calibration has ended.Calibration interval expiredwarning
Cassette MisplacedAdministration cassette is not loaded or not properly positionedPump detects missing cassette or improper seating during initialization or operationerror
Charge errorPump taking longer than usual to charge; triggered after 7 hours of charge time.Charge time exceeds 7 hourswarning
Check for OcclusionPossible occlusion detected in the administration linePump detects pressure or flow anomaly indicating potential line occlusionwarning
Check for OcclusionOcclusion detected at beginning of treatment while pump determines reference.Occlusion detected during reference determinationinfo
Door openSafety door is not closed properlyAdministration cassette door not fully securedwarning
Door openedAdministration set door is open or not fully closedDoor position switch indicates open or partially open stateinfo
Downstream OcclusionOcclusion detected in the portion of the line downstream from the cassettePump detects excessive backpressure or flow resistance beyond the cassette during infusionerror
Downstream/Upstream OcclusionOcclusion detected either from pump to patient (downstream) or reservoir to pump (upstream)Infusion line or reservoir line blockage detectedinfo
End of Battery LifeBattery exceeded usage life of 2 years or 500 charge cyclesBattery in use for more than 2 years or reached 500 charge cycleswarning
Excessive environmental lightExcessive environmental light detected in addition to air in line conditionsHigh ambient light levels affecting sensor readingsinfo
External Communication ErrorCPU lost communication with LCD module, or LCD module lost communication with CPU.CPU-LCD communication failureerror
External WatchdogExternal watchdog lost communication with internal watchdog CPU.Watchdog communication failurecritical
Flow ErrorPump detected an error in medication flow rate or deliveryPump cannot achieve or maintain expected flow rate during infusionerror
Flow ErrorFlow measurement or delivery errorUnable to deliver fluid at programmed rateerror
Inconsistent flowPump not running at stable flow rateFlow rate instability detected during infusionerror
Incorrect pressure value readingPump unable to obtain correct pressure reading.Pressure sensor failureerror
Incorrect pressure value readingPressure sensor providing incorrect readingsPressure sensor malfunction or faulterror
Infusion completeProgrammed infusion volume has been deliveredInfusion reaches programmed total volumeinfo
Infusion near endInfusion approaching programmed completion volumeRemaining volume drops to near-completion thresholdinfo
Insufficient BatteryBattery voltage insufficient for current infusion rateLow battery voltage during operationerror
Internal Communication ErrorPump lost communication with batteryLoss of communication between pump CPU and batterywarning
Internal ErrorUnspecified internal hardware or software malfunction detectedInternal diagnostic check detected anomaly during operation or startupcritical
Key stuckPhysical button or keypad detected in pressed stateKey contact closure not releasedcritical
Low Battery30 minutes remaining before battery depletionBattery charge drops to critical levelwarning
Low voltage for current ratePump cannot reach current infusion rate; PWM at 140 with insufficient battery voltage.Requested rate exceeds PWM 140 limit at current battery voltagewarning
Mechanism ErrorA pump fault has occurredPump mechanism failurecritical
Non-Authorized BatteryBattery not authorized by Q Core for use with pumpNon-authorized battery installederror
OcclusionOcclusion detected in the administration linePump detects excessive pressure or reduced flow indicating line obstructionerror
PMEPump Mechanism Error - family of alarms related to pump mechanism problemsMechanism failure detected during operationerror
Possible Downstream OcclusionInfusion line may be blocked downstream of pumpBack-pressure detected during infusionwarning
Possible OcclusionInfusion started with clamps closedInfusion started while clamps are in closed positioninfo
Potential Air in LinePump has detected possible air in the administration lineSensor detects potential air presence or environmental light interference during infusionwarning
Pump FaultA pump fault has occurredPump malfunctioncritical
Pump inactivePump has not been operating for specified durationNo infusion activity for specified minutesinfo
Pump StoppedInfusion pump has halted operationPump stop command or automatic halt due to error conditionwarning
Pump unattendedPump has been idle for user-set amount of timePump idle duration exceeds user-configured thresholdinfo
Software execution failure! Please re-install softwarePump firmware update encountered interference and did not complete successfullyDuring or immediately after software upload to pumperror
System ErrorGroup of system errors; may not be written to Event Log depending on cause.System malfunctioncritical
System Temperature out of rangeSystem temperature reached or exceeded 70°C critical threshold.System temperature ≥70°Ccritical
System temperature out of rangeInternal pump temperature is outside operating limitsTemperature sensor reading exceeds safe operating rangeerror
System Temperature out of rangeSystem reached critical temperature of 70°CSystem temperature reaches or exceeds 70°Ccritical
The battery could not be fully chargedBattery charging failed or incompleteCharging circuit or battery fault detectederror
Treatment completeTotal volume to be infused (VTBI) has been fully delivered.Infused volume equals VTBIinfo
Treatment near endLess than xx minutes remaining before end of treatment.Time remaining until VTBI <xx minutesinfo
Unauthorized PumpPump is running unsupported software versionSoftware revision is not 15error
Unknown OcclusionOcclusion detected but pump unable to determine if upstream or downstream.Occlusion with indeterminate locationinfo
Upstream OcclusionInfusion line is blocked upstream of the pumpObstruction in administration line or connectionswarning
Version error Code: 7Pump software version mismatch or incompatibility during configuration file loadingConfiguration file loading fails due to software version mismatcherror
Watchdog Timer ResetExternal watchdog lost communication with pump main processing unit; internal watchdog commands resetLoss of communication between external watchdog and main processing unitcritical
WiFi disconnectedWireless network connection lostWiFi signal lost or connection droppedwarning
WiFi disconnected - contact technicianWireless network connection lost with unresolved errorWiFi connection failed and cannot auto-recovererror

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ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.