FR FieldReady Academy
Imaging systems · O-Arm family

Medtronic O-Arm: troubleshooting and error codes

The ServiceForge knowledge base holds 137 documented symptoms for the Medtronic O-Arm, with 593 ranked causes, 90 diagnostic checks with test points and expected values, and 140 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI

Symptoms

O-arm Image System does not take X-ray images

System fails to acquire X-ray images when requested

Ranked causes

  1. 1. Cable connections not secure (common)
  2. 2. Power cable not plugged in (common)
  3. 3. Inadequate boot-up time (common)
  4. 4. MVS not powered or not booted (common)
  5. 5. X-ray Image Detector not ready (common)
  6. 6. Frame Grabber, Image Processor, or Detector malfunction (occasional)
  7. 7. Foot Switch not working (occasional)
  8. 8. Hand Switch not working (occasional)
  9. 9. Broken communication/power cable (occasional)
  10. 10. Collimator not homed (occasional)
  11. 11. O-arm Door not closed (occasional)
  12. 12. X-ray Generator malfunction (occasional)
  13. 13. X-ray Tube overheated or faulted (occasional)
First check

Verify Cable Assembly connections secure

Expected
Two connections between MVS and O-arm physically secure
Tools
Visual inspection

2 more checks with pass and fail actions, 13 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Rotor does not rotate patient safety

Rotor (gantry rotation) not responding to commands

Ranked causes

  1. 1. E-Stop engaged (common)
  2. 2. Door open (common)
  3. 3. Foreign objects inside gantry (common)
  4. 4. Dingus misaligned (occasional)
  5. 5. Rotor drive signal or Movement enable signal absent (occasional)
  6. 6. Pendant faulty (occasional)
  7. 7. Rotor mechanics faulty (occasional)
  8. 8. Rotor optical switches faulty (occasional)
  9. 9. Gantry motion controller faulty (rare)
  10. 10. Power switching board faulty (rare)
  11. 11. System control board faulty (rare)
  12. 12. Ethernet switch faulty (rare)
  13. 13. O-arm computer faulty (rare)

13 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Iso-wag does not move patient safety

Iso-wag (combined motion) not responding to commands

Ranked causes

  1. 1. E-Stop engaged (common)
  2. 2. Iso-wag option not enabled (common)
  3. 3. X, Z, or wag drive signal absent (common)
  4. 4. Pendant faulty (occasional)
  5. 5. X, Z, or wag mechanics faulty (occasional)
  6. 6. Wag home optical switch faulty (occasional)
  7. 7. Positioner motion controller faulty (rare)
  8. 8. Power switching board faulty (rare)
  9. 9. System control board faulty (rare)
  10. 10. Ethernet switch faulty (rare)
  11. 11. O-arm computer faulty (rare)

11 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Tilt does not move patient safety

Tilt (gantry tilt) motion not responding to commands

Ranked causes

  1. 1. E-Stop engaged (common)
  2. 2. Door open (common)
  3. 3. Tilt drive signal or Movement enable signal absent (common)
  4. 4. Pendant faulty (occasional)
  5. 5. Tilt mechanics faulty (occasional)
  6. 6. Tilt home switch faulty (occasional)
  7. 7. Gantry motion controller faulty (occasional)
  8. 8. Power switching board faulty (rare)
  9. 9. System control board faulty (rare)
  10. 10. Ethernet switch faulty (rare)
  11. 11. O-arm computer faulty (rare)

11 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Door does not open

O-arm gantry door will not open when commanded. Door stuck in closed position or fails to respond to opening signal.

Ranked causes

  1. 1. Gantry tilted to non-zero angle (common)
  2. 2. Pendant unresponsive (common)
  3. 3. Door open signal failure (occasional)
  4. 4. Pendant failure (occasional)
  5. 5. Rotor alignment or homing issue (occasional)
  6. 6. Door cable or winch assembly failure (occasional)
  7. 7. Gantry motion controller failure (occasional)
  8. 8. System control board failure (occasional)
  9. 9. Power switching board failure (occasional)
  10. 10. O-arm computer failure (occasional)

10 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Imaging system does not drive patient safety

System unable to move or operate any motion axes

Ranked causes

  1. 1. E-Stop engaged (common)
  2. 2. System not powered on (common)
  3. 3. Clutch misaligned (occasional)
  4. 4. Deadman switch faulty (occasional)
  5. 5. F3 fuse open (occasional)
  6. 6. Drive solid state relay faulty (occasional)
  7. 7. Strain gauges faulty (rare)
  8. 8. Movement control board faulty (rare)
  9. 9. Drive motors or brakes faulty (occasional)
  10. 10. Drive gears or axles faulty (occasional)

10 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Wag motion does not move patient safety

Wag (waggle/oscillation) motion not responding to commands

Ranked causes

  1. 1. E-Stop engaged (common)
  2. 2. Wag drive signal or Movement enable signal absent (common)
  3. 3. Pendant faulty (occasional)
  4. 4. Wag mechanics faulty (occasional)
  5. 5. Wag home switch faulty (occasional)
  6. 6. Positioner motion controller faulty (occasional)
  7. 7. Power switching board faulty (rare)
  8. 8. System control board faulty (rare)
  9. 9. Ethernet switch faulty (rare)
  10. 10. O-arm computer faulty (rare)

10 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery LEDs not scrolling when connected to wall power

Battery status LEDs are not animating or scrolling when MVS is plugged into wall outlet

Ranked causes

  1. 1. No wall outlet power (common)
  2. 2. Blown MVS fuses (occasional)
  3. 3. Interconnect cable not connected (occasional)
  4. 4. MVS power board failure (occasional)
  5. 5. Blown F11 fuse (occasional)
  6. 6. Line filter failure (occasional)
  7. 7. PFC 1000 board failure (occasional)
  8. 8. Battery monitor board failure (occasional)
  9. 9. Motors battery charger board failure (occasional)

9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Door does not close

O-arm gantry door will not close when commanded. Door stuck in open position or fails to respond to closing signal.

Ranked causes

  1. 1. Door close signal failure (common)
  2. 2. Rotor alignment or homing issue (common)
  3. 3. Door switches failure (occasional)
  4. 4. Pendant failure (occasional)
  5. 5. Gantry motion controller failure (occasional)
  6. 6. System control board failure (occasional)
  7. 7. Power switching board failure (occasional)
  8. 8. Door winch assembly failure (occasional)
  9. 9. O-arm computer failure (occasional)

9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Motion functions do not respond, Emergency Stop indicator not lit

O-arm chassis motion functions (X, Y, Z, Wag, Tilt) do not move in response to pendant commands and green Emergency Stop indicator on pendant does not light

Ranked causes

  1. 1. Inadequate boot-up time (common)
  2. 2. Pendant faulted (common)
  3. 3. O-arm Computer faulted (common)
  4. 4. Motion Control System faulted (common)
  5. 5. Blown fuse on Power Switching Board (occasional)
  6. 6. Power Supply DC2 faulted (occasional)
  7. 7. Motion function not homed (occasional)
  8. 8. Damaged drive mechanism (occasional)
  9. 9. Low voltage on Motion Control batteries (occasional)

9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Will not take 3D images radiation

System cannot acquire 3D imaging; spin operation fails to start

Ranked causes

  1. 1. Hand switch fault (common)
  2. 3. O-arm computer fault (occasional)
  3. 4. Pleora fault (occasional)
  4. 5. Interconnect cable fault (occasional)
  5. 6. System control board fault (occasional)
  6. 7. MVS computer fault (occasional)
  7. 8. PaxScan command processor fault (rare)
  8. 9. Generator fault (rare)
  9. 10. X-Ray tube fault (rare)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

X axis does not drive patient safety

X (horizontal) motion axis not responding to commands

Ranked causes

  1. 1. E-Stop engaged (common)
  2. 2. X-Drive signal or Movement enable signal absent (common)
  3. 3. Pendant faulty (occasional)
  4. 4. X mechanics faulty (occasional)
  5. 5. Positioner motion controller faulty (occasional)
  6. 6. Power switching board faulty (rare)
  7. 7. System control board faulty (rare)
  8. 8. Ethernet switch faulty (rare)
  9. 9. O-arm computer faulty (rare)

9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Z axis does not drive patient safety

Z (vertical) motion axis not responding to commands

Ranked causes

  1. 1. E-Stop engaged (common)
  2. 2. Y-Drive signal or Movement enable signal absent (common)
  3. 3. Pendant faulty (occasional)
  4. 4. Positioner motion controller faulty (occasional)
  5. 5. Power switching board faulty (rare)
  6. 6. System control board faulty (rare)
  7. 7. Ethernet switch faulty (rare)
  8. 8. O-arm computer faulty (rare)
  9. 9. Z mechanics faulty (occasional)

9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

3D spin begins but does not complete radiation

Spin starts but stops prematurely before acquisition finishes

Ranked causes

  1. 1. Hand switch fault (common)
  2. 3. Foreign debris inside gantry (occasional)
  3. 4. Motion batteries fault (occasional)
  4. 5. Gantry motion controller fault (occasional)
  5. 6. Pleora fault (occasional)
  6. 7. Interconnect cable fault (occasional)
  7. 8. PaxScan command processor fault (rare)
  8. 9. Generator fault (rare)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Collimator does not move patient safety

Collimator not responding to commands

Ranked causes

  1. 1. E-Stop engaged (common)
  2. 2. Collimator drive signal or Movement enable signal absent (common)
  3. 3. Pendant faulty (occasional)
  4. 4. Rotor motion controller faulty (occasional)
  5. 5. System control board faulty (rare)
  6. 6. Ethernet switch faulty (rare)
  7. 7. O-arm computer faulty (rare)
  8. 8. Collimator mechanics faulty (occasional)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Lateral shift button unresponsive with no LED indicator

Pressing lateral shift button produces no response and LED on control pendant does not light

Ranked causes

  1. 1. O-Arm imaging system not powered on (common)
  2. 2. Lateral shift signal circuit fault (occasional)
  3. 3. Control pendant failure (occasional)
  4. 4. Lateral shift pressure switch failure (occasional)
  5. 5. Lateral shift pump assembly failure (occasional)
  6. 6. Lateral shift hydraulic cylinders failure (occasional)
  7. 7. Power switching board circuit failure (rare)
  8. 8. System control board circuit failure (rare)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

No response to button press, LED does not light

Button press produces no response; LED indicator does not light

Ranked causes

  1. 1. O-arm imaging system not powered on (common)
  2. 2. Lateral shift signal problem (occasional)
  3. 3. Pendant defective (occasional)
  4. 4. Lateral shift pressure switch fault (occasional)
  5. 5. Lateral shift pump assembly failure (occasional)
  6. 6. Lateral shift hydraulic cylinders defective (occasional)
  7. 7. Power switching board failure (occasional)
  8. 8. System control board failure (occasional)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Red X for communication on pendant in 3D mode

Communication indicator shows failure status on pendant display in 3D imaging mode

Ranked causes

  1. 1. Network settings mismatch between MVS and StealthStation system (common)
  2. 2. StealthStation system navigation feature not available or enabled (common)
  3. 3. iOR feature not enabled or configured (occasional)
  4. 4. Network cable disconnected or faulty (common)
  5. 5. Network port failure on MVS or StealthStation (occasional)
  6. 6. Internal network cable disconnected or faulty (occasional)
  7. 7. MVS computer hardware failure (rare)
  8. 8. StealthStation system malfunction (rare)
First check

Verify network settings match on both systems

Test point
MVS and StealthStation network configuration
Expected
Identical network settings on both systems

6 more checks with pass and fail actions, 8 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Y axis does not drive patient safety

Y (depth) motion axis not responding to commands

Ranked causes

  1. 1. E-Stop engaged (common)
  2. 2. Y-Drive signal or Movement enable signal absent (common)
  3. 3. Positioner motion controller faulty (occasional)
  4. 4. Power switching board faulty (rare)
  5. 5. System control board faulty (rare)
  6. 6. Ethernet switch faulty (rare)
  7. 7. O-arm computer faulty (rare)
  8. 8. Y mechanics faulty (occasional)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Grey image with lines high voltage

Display shows grey image with visible line artifacts, indicates loss of X-ray output

Ranked causes

  1. 1. No X-ray output (common)
  2. 2. Pleora interface defective (occasional)
  3. 3. LVDS cable defective (occasional)
  4. 4. System control board defective (occasional)
  5. 5. PaxScan command processor defective (rare)
  6. 6. PaxScan detector defective (rare)
  7. 7. Generator defective (rare)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

MVS does not power up (yellow LED on, display black)

Yellow power indicator lights but display remains black after On/Off switch transition

Ranked causes

  1. 1. MVS monitor defective (common)
  2. 2. UPS defective (occasional)
  3. 3. MVS computer BIOS settings incorrect (occasional)
  4. 4. MVS application not running (occasional)
  5. 5. NVIDIA settings incorrect (occasional)
  6. 6. MVS computer defective (occasional)
  7. 7. MVS power board defective (occasional)
First check

Test/replace MVS monitor

2 more checks with pass and fail actions are in ServiceForge. Connect ServiceForge to your AI

MVS does not start caution

MVS unit fails to start despite green Line Power indicator being lit

Ranked causes

  1. 1. MVS Power Board boot-up in progress (common)
  2. 2. Fuse F10 blown on MVS Power Board (common)
  3. 3. MVS Power Board faulted (occasional)
  4. 4. UPS faulted (occasional)
  5. 5. MVS Computer faulted (occasional)
  6. 6. LCD Display Monitor faulted (occasional)
  7. 7. Loose wires or faulty MVS Power Switch (rare)

7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

No DICOM server connection

MVS system cannot establish connection to DICOM imaging server

Ranked causes

  1. 1. Incorrect network settings (common)
  2. 2. Hospital network misconfiguration (occasional)
  3. 3. Network cable fault (occasional)
  4. 4. DICOM server not configured (occasional)
  5. 5. Network port failure (rare)
  6. 6. Internal network cable fault (rare)
  7. 7. MVS computer failure (rare)

7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

No image or black image high voltage

Display shows no image or completely black image

Ranked causes

  1. 1. Hand switch or foot switch issue (common)
  2. 2. Pleora interface issue (occasional)
  3. 3. Interconnect cable issue (occasional)
  4. 4. MVS computer issue (occasional)
  5. 5. PaxScan detector or command processor defective (rare)
  6. 6. Generator defective (rare)
  7. 7. X-Ray tube defective (rare)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pendant displays motion bars scrolling/blinking

Pendant displays scrolling or blinking motion bars during startup

Ranked causes

  1. 1. E-Stop is engaged (common)
  2. 2. Dongle not connected or improperly seated (common)
  3. 3. Motion controllers malfunction (occasional)
  4. 4. Power switching board malfunction (occasional)
  5. 5. System control board malfunction (occasional)
  6. 6. Ethernet switch malfunction (occasional)
  7. 7. O-arm computer malfunction (occasional)

7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pendant displays scrolling motion bars at startup

On startup, pendant displays scrolling/blinking motion bars

Ranked causes

  1. 1. E-Stop is engaged (common)
  2. 2. Dongle not connected or seated (common)
  3. 3. Motion controllers faulty (occasional)
  4. 4. Power switching board faulty (occasional)
  5. 5. System control board faulty (occasional)
  6. 6. Ethernet switch faulty (occasional)
  7. 7. O-arm computer faulty (occasional)

7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Will not take 2D images (beeps continuously) high voltage

System fails to capture 2D images and produces continuous beeping

Ranked causes

  1. 1. Hand switch issue (common)
  2. 2. Pleora interface issue (occasional)
  3. 3. Interconnect cable issue (occasional)
  4. 4. MVS computer issue (occasional)
  5. 5. PaxScan detector or command processor defective (rare)
  6. 6. Generator defective (rare)
  7. 7. X-Ray tube defective (rare)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Will not take 2D images (no or short beeps) high voltage

System fails to capture 2D images and produces no sound or only short beeps

Ranked causes

  1. 1. Hand switch issue (common)
  2. 2. System control board issue (occasional)
  3. 3. Pleora interface issue (occasional)
  4. 4. Interconnect cable issue (occasional)
  5. 5. MVS computer issue (occasional)
  6. 6. PaxScan command processor defective (rare)
  7. 7. Generator defective (rare)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery level low or critical message on pendant

Pendant displays low battery or critical battery warning message

Ranked causes

  1. 1. System insufficiently charged (common)
  2. 2. No wall outlet power available (common)
  3. 3. Motion batteries not holding charge (occasional)
  4. 4. Motion battery charger board failure (occasional)
  5. 5. Power switching board failure (occasional)
  6. 6. System control board failure (rare)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Fixed Pendant keys or LEDs not responding caution

Key pads or LED indicators on the fixed pendant are not functional

Ranked causes

  1. 1. Insufficient pressure applied to pendant buttons (common)
  2. 2. Wiring fault or inadequate contact (occasional)
  3. 3. No power to Pendant or LCD not displaying (occasional)
  4. 4. Hardware fault inside Pendant or O-arm (occasional)
  5. 5. System Control Board faulted (rare)
  6. 6. Communications interrupted between Pendant and O-arm (rare)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Frame rate below recommended levels

O-arm imaging system operates below optimal frame rate, displayed as message on MVS

Ranked causes

  1. 1. Interconnect cable issue (common)
  2. 2. Pleora interface issue (occasional)
  3. 3. MVS computer issue (occasional)
  4. 4. System control board issue (occasional)
  5. 5. PaxScan command processor issue (rare)
  6. 6. Generator issue (rare)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Green check for communications but StealthStation system does not recognize tracker

Communication link established but tracking system not detected or operational

Ranked causes

  1. 1. Multiple StealthStation system cameras powered on simultaneously (common)
  2. 2. StealthStation system camera hardware failure (occasional)
  3. 3. Tracker control box malfunction or disconnected (common)
  4. 4. Tracker hardware failure (occasional)
  5. 5. Operating room light interference affecting tracker (occasional)
  6. 6. StealthStation system firmware or hardware failure (rare)
First check

Count active StealthStation cameras in room

Test point
Room environment and camera power status
Expected
Only one camera powered on

3 more checks with pass and fail actions, 9 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Image quality degraded: grey image with lines

Display shows grey image with visible horizontal or vertical lines instead of normal X-ray image

Ranked causes

  1. 1. X-ray generation stopped or detector not receiving X-rays (common)
  2. 2. Pleora video interface failure (occasional)
  3. 3. LVDS video cable failure or loose connection (occasional)
  4. 4. System control board failure (occasional)
  5. 5. PaxScan detector or command processor failure (rare)
  6. 6. Generator malfunction (rare)

7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Low Battery message on MVS

Modular Visualization System (MVS) displays low battery warning

Ranked causes

  1. 1. No wall outlet power (common)
  2. 2. Blown MVS fuses (occasional)
  3. 3. Power cable failure (occasional)
  4. 4. UPS battery failure (occasional)
  5. 5. MVS power board failure (occasional)
  6. 6. Isolation transformer failure (rare)

8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

MVS does not power up (no green line power LED) high voltage

Display shows no green line power indicator when On/Off switch is transitioned

Ranked causes

  1. 1. No wall outlet power (common)
  2. 2. MVS fuses open (common)
  3. 3. MVS power cable defective (occasional)
  4. 4. Green line power indicator defective (occasional)
  5. 5. Isolation transformer defective (occasional)
  6. 6. MVS power board defective (occasional)
First check

Verify wall outlet power available

2 more checks with pass and fail actions are in ServiceForge. Connect ServiceForge to your AI

MVS screen is black patient safety

Monitor display is black with no video output

Ranked causes

  1. 1. Monitor power switch off (common)
  2. 2. Incorrect NVIDEA settings (occasional)
  3. 3. Monitor cable failure or loose (occasional)
  4. 4. MVS monitor failure (rare)
  5. 5. UPS failure (rare)
  6. 6. MVS computer failure (rare)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

No remote presence connection

MVS system cannot connect to remote presence system for telemedicine

Ranked causes

  1. 1. Incorrect network settings (common)
  2. 2. Remote presence software misconfiguration (common)
  3. 3. Network cable fault (occasional)
  4. 4. Network port failure (rare)
  5. 5. Internal network cable fault (rare)
  6. 6. MVS computer failure (rare)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

O-arm Chassis does not start, System On indicator not lit

O-arm chassis will not power on and yellow System On indicator does not light

Ranked causes

  1. 1. Power Switch not fully on (common)
  2. 2. Batteries not charged (common)
  3. 3. Blown fuse on Power Switching Board (occasional)
  4. 4. Power Supply on Power Switching Board faulted (occasional)
  5. 5. Interlock Key Switch in Lock position (occasional)
  6. 6. Loose wiring or switch faults (occasional)
First check

Turn Power Switch to start position

Expected
Power Switch in start position
Tools
Visual inspection

1 more check with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pendant does not respond caution

Pendant control signals not recognized by system; user unable to control O-arm system via pendant

Ranked causes

  1. 1. Pendant signals not detected by application (common)
  2. 2. Pendant hardware failure (occasional)
  3. 3. System control board failure (occasional)
  4. 4. O-arm computer software issue (occasional)
  5. 5. O-arm computer hardware failure (rare)
  6. 6. Ethernet switch failure (rare)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Rotor motion intermittent patient safety

Rotor motion operates sporadically or inconsistently

Ranked causes

  1. 1. Foreign objects inside gantry (common)
  2. 2. Homing error (common)
  3. 3. Rotor drive signal intermittent (occasional)
  4. 4. Pendant faulty (occasional)
  5. 5. Rotor mechanics faulty (occasional)
  6. 6. Gantry motion controller faulty (occasional)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

System does not boot

No change on On/Off key switch transition; system remains unresponsive

Ranked causes

  1. 1. Bypass key switch malfunction (occasional)
  2. 2. On/Off key switch malfunction (common)
  3. 3. Batteries discharged or defective (common)
  4. 4. Chargers defective (occasional)
  5. 5. System control board malfunction (occasional)
  6. 6. Power switching board malfunction (occasional)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Unit does not power on

No change on On/Off key switch transition

Ranked causes

  1. 1. Bypass key switch faulty (occasional)
  2. 2. On/Off key switch faulty (common)
  3. 3. Batteries depleted or faulty (common)
  4. 4. Chargers faulty (occasional)
  5. 5. System control board faulty (occasional)
  6. 6. Power switching board faulty (occasional)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Drive operates in circles or one wheel drives patient safety

Vehicle drives in circular pattern or only one wheel drives

Ranked causes

  1. 1. Drive chains worn (common)
  2. 2. Drive motors faulty (occasional)
  3. 3. Clutch misaligned (occasional)
  4. 4. Strain gauges faulty (rare)
  5. 5. Movement control board faulty (rare)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Error initializing collimator patient safety

Collimator fails to complete initialization sequence

Ranked causes

  1. 1. Homing error (common)
  2. 2. Collimator drive signal or Movement enable signal absent (common)
  3. 3. Rotor motion controller faulty (occasional)
  4. 4. Pendant faulty (occasional)
  5. 5. Collimator mechanics faulty (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Foot Switch does not work caution

Foot pedal switches do not respond to operator input or control commands

Ranked causes

  1. 1. Foot switch cable connection inadequate (common)
  2. 2. Connector pins bent at Foot Switch or chassis (common)
  3. 3. Loss of signal from Foot Switch to internal circuit (occasional)
  4. 4. Loss of signal to Move Enable Redundancy Safety Switches (rare)
  5. 5. System Control Board faulted (rare)
First check

Test continuity between pins 3 and 4

Test point
Pins 3 & 4 of 8-pin foot switch connector
Expected
Meter should not beep initially; beeps when left pedal pressed
Tools
Multimeter (continuity mode)

3 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Generator error 25 high voltage

X-ray generator displays error code 25 indicating power or charging issue

Ranked causes

  1. 1. System insufficiently charged (common)
  2. 2. No wall outlet power (common)
  3. 3. X-ray batteries not holding charge (occasional)
  4. 4. X-ray battery charger board failure (occasional)
  5. 5. Battery monitor board failure (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Grainy 2D or 3D images

Images show excessive noise or grain, reducing image quality

Ranked causes

  1. 1. Gain calibration error (common)
  2. 2. Auto brightness setting issue (occasional)
  3. 3. Region of interest too large (occasional)
  4. 4. Insufficient noise reduction (occasional)
  5. 5. Insufficient X-ray dose (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Green check for communications but no image transfer to StealthStation system

Communication verified but image data not received by StealthStation system

Ranked causes

  1. 1. StealthStation camera positioned too close or too far from MVS system (common)
  2. 2. StealthStation system camera hardware failure (occasional)
  3. 3. Tracker control box malfunction (occasional)
  4. 4. Tracker hardware failure (occasional)
  5. 5. StealthStation system hardware or software failure (rare)
First check

Verify StealthStation camera positioning

Test point
Camera distance and alignment to MVS system
Expected
Camera at correct operating distance

2 more checks with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Image quality degraded: grainy 2D or 3D images

2D or 3D X-ray images display with excessive noise or grain pattern reducing diagnostic quality

Ranked causes

  1. 1. Detector gain calibration not optimized for current setup (common)
  2. 2. Auto-brightness compensation not optimal for imaging task (occasional)
  3. 3. Region of interest too large causing undersampling (occasional)
  4. 4. Insufficient noise reduction applied (occasional)
  5. 5. X-ray dose too low for image quality requirements (common)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Iso-wag moves intermittently patient safety

Iso-wag motion operates sporadically or inconsistently

Ranked causes

  1. 1. X, Z, or wag drive signal intermittent (common)
  2. 2. Homing error (common)
  3. 3. Pendant faulty (occasional)
  4. 4. X, Z, or wag mechanics faulty (occasional)
  5. 5. Positioner motion controller faulty (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Lateral shift button unresponsive with LED lit

Pressing lateral shift button produces no response although LED indicator lights up

Ranked causes

  1. 1. Lateral shift pressure switch failure (common)
  2. 2. Lateral shift pump assembly failure (common)
  3. 3. Lateral shift hydraulic cylinders failure (common)
  4. 4. Power switching board circuit failure (occasional)
  5. 5. System control board circuit failure (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

No response to button press, LED lights

Button press produces no response; LED indicator lights

Ranked causes

  1. 1. Lateral shift pressure switch fault (common)
  2. 2. Lateral shift pump assembly failure (occasional)
  3. 3. Hydraulic cylinders defective (occasional)
  4. 4. Power switching board failure (occasional)
  5. 5. System control board failure (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

No worklist server connection

MVS cannot connect to hospital worklist server for patient data

Ranked causes

  1. 1. Incorrect network settings (common)
  2. 2. Network cable fault (occasional)
  3. 3. Network port failure (rare)
  4. 4. Internal network cable fault (rare)
  5. 5. MVS computer failure (rare)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Noisy drive or motion axis caution

Audible noise from drive or motion axis operation

Ranked causes

  1. 1. Covers bent or misaligned (common)
  2. 2. Drive axes faulty (occasional)
  3. 3. Motor assembly faulty (occasional)
  4. 4. Motion controller faulty (occasional)
  5. 5. Drive chains worn (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

O-arm does not drive, Movement Enable indicator lit

O-arm chassis movement fails to respond even though yellow Movement Enable indicator is lit

Ranked causes

  1. 1. Drive System faulted (common)
  2. 2. Mechanical clutch disengaged (common)
  3. 3. Loose wires to Motion Control Board (occasional)
  4. 4. Microswitch Dead Man faulted (occasional)
  5. 5. Loose Drive Chains (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pendant displays boot message

Pendant displays 'System Booting, Please Wait' but does not complete startup

Ranked causes

  1. 1. O-arm application not started (common)
  2. 2. O-arm computer malfunction (occasional)
  3. 3. Pendant malfunction (occasional)
  4. 4. System control board malfunction (occasional)
  5. 5. Power switching board malfunction (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pendant shows System Booting message at startup

On startup, pendant displays System Booting, Please Wait but does not complete boot

Ranked causes

  1. 1. O-arm application not started (common)
  2. 2. O-arm computer faulty (occasional)
  3. 3. Pendant faulty (occasional)
  4. 4. System control board faulty (occasional)
  5. 5. Power switching board faulty (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pump operates but system does not move caution

Pump motor runs when lateral shift button pressed but bed/gantry does not move

Ranked causes

  1. 1. Hydraulic system pressure leak (common)
  2. 2. Insufficient hydraulic fluid level (common)
  3. 3. Lateral shift pump assembly failure (occasional)
  4. 4. Lateral shift hydraulic cylinders failure (occasional)
  5. 5. Power switching board circuit failure (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pump runs but system does not lift

Pump operates but lateral shift system fails to lift

Ranked causes

  1. 1. Hydraulic pressure leak (common)
  2. 2. Hydraulic fluid level low (common)
  3. 3. Lateral shift pump assembly failure (occasional)
  4. 4. Lateral shift hydraulic cylinders defective (occasional)
  5. 5. Power switching board failure (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Remote Pendant keys or LEDs not working caution

Key pads or LED indicators on the remote pendant cable are not functional

Ranked causes

  1. 1. Remote Pendant cable connection not secure (common)
  2. 2. Wiring fault, inadequate contact, or failing LEDs (occasional)
  3. 3. No power to Pendant or LCD not displaying (occasional)
  4. 4. Hardware fault inside Pendant or O-arm (occasional)
  5. 5. Communications interrupted between Remote Pendant and O-arm (rare)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

More symptoms

  • Startup only while On/Off switch held
  • System only runs while power switch held, shuts down when released
  • Tilt motion intermittent
  • Wag motion intermittent
  • X axis drives intermittently
  • Y axis drives intermittently
  • Z axis drives intermittently
  • Display image is discolored or distorted
  • Motion battery LEDs not lit
  • MVS does not power up (no yellow on indicator)
  • O-arm does not charge, battery charging indicator not lit
  • Streaks in 3D images
  • System boots in standalone mode
  • System boots successfully but runs standalone
  • System descends too slowly when lateral shift released
  • System does not drop fast enough when releasing lateral shift
  • Wireless mouse does not sync
  • X-Ray battery LEDs not lit
  • Cannot communicate with MVS system
  • Hand Switch does not work
  • Motion functions do not respond, Emergency Stop indicator blinking
  • MVS communication established but not ready
  • MVS does not start, Line Power indicator not lit
  • Pendant displays black screen at startup
  • Pendant displays generator bars scrolling/blinking
  • Pendant displays scrolling generator bars at startup
  • Pendant remains black on startup
  • Pump runs constantly after lifting system
  • Pump runs continuously after lateral shift activated
  • Pump shuts off before lateral shift completes
  • Pump shuts off before system is lifted
  • Red X for MVS communication (disconnected)
  • Red X for MVS communication (ready check)
  • Artifact or foreign object in every image
  • Calibration: X-ray Generator and Tube
  • Drive motion erratic or inconsistent
  • O-arm does not drive, Movement Enable indicator flashing
  • Ring artifacts in 3D images
  • Shift Wheels do not lower or raise on request
  • Starbursts or bright spots in 3D images
  • X-ray Generator reconfiguration required
  • Battery monitor voltage out of range at J1
  • Brake power supply voltage out of range
  • Calibration: Motion range verification
  • Calibration: X-ray image detector fluoro gain
  • Charging circuit fault indicated
  • Computer power supply voltage out of range
  • Display resolution set incorrectly
  • Emergency Stop button does not halt chassis movement
  • Emergency Stop button does not halt pendant axis motion
  • Emergency Stop buttons not functioning
  • Emergency Stop indicators not flashing after button press
  • Ethernet power supply voltage out of range
  • Fuse F1 open or defective
  • Fuse F2 open or defective
  • Gantry door is open
  • Half white images (top/bottom half)
  • Home calibration interrupted or incomplete
  • Hydraulic fluid leakage detected
  • Hydraulic fluid level out of range
  • Image Detector location LEDs do not light
  • Logic power supply voltage out of range
  • Mobile View Station does not power on
  • Mobile View Station System On indicator does not light
  • Movement Enable indicator or Emergency Stop LEDs not resetting after Reset button press
  • MVS shuts down within first three minutes after unplugging
  • O-arm Chassis Battery Charging indicator does not light
  • O-arm Chassis System On indicator does not light
  • O-arm Movement Enable indicator does not light
  • Pendant LED test failure
  • System descends too quickly when lateral shift released
  • System drops too fast when releasing lateral shift
  • System Technical Service Console not accessible
  • Video display scrolls
  • Wireless mouse does not work
  • X-ray system performance suboptimal
  • X-ray Tube location LEDs do not light

77 more symptoms with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI

Error codes

CodeMeaningTriggerSeverity
100Homing Error on axis ASystem attempts to home axis Aerror
101Error closing doorDoor closure command issuederror
102Error tilting for door closeTilt command during door close sequenceerror
103Error opening doorDoor opening command issuederror
104Error tilting for door openTilt command during door open sequenceerror
105Error moving rotor for door openRotor positioning during door open sequenceerror
106Offset Error on axis APosition offset command on axis Aerror
107Cannot move due to loss of move enableMovement command issued when move enable signal losterror
108Cannot move due to loss of motor powerMovement command issued when motor power unavailableerror
109Unexpected stop, system will retry moveMotion halted unexpectedly during move sequencewarning
110Two second watchdog timer with PCPC communication timeout (2 seconds)error
111Five second watchdog timer with PCPC communication timeout (5 seconds)error
200Motor power not present during verificationPower verification sequence at startupcritical
201Move enable active during verificationVerification sequence when move enable signal activecritical
202System moved while in locked state; unwanted motionMotion detected during locked statecritical
203Source / Detector AlignmentAlignment verification sequenceerror
300Move enabled not configured correctly on axis AConfiguration verification at startupcritical
301E-Stop circuitry failure on startupE-Stop circuit verification during power-upcritical
302Door interlock switch failureDoor interlock verification at startup or during operationcritical
303Invalid hardware IDHardware identification check at startupcritical
601Unrecognized commandInvalid command received by motion controllererror
602Command only valid from programNon-program mode command issued to motion controllererror
603Command not valid in programProgram-invalid command in program modeerror
604Operand errorInvalid operand in commanderror
605Input buffer fullMore data received than input buffer capacitywarning
606Number out of rangeNumeric parameter exceeds allowed rangeerror
607Command not valid while runningNon-running-context command during motionerror
608Command not valid when not runningRunning-context command when motion inactiveerror
609Variable errorInvalid variable reference or operationerror
610Empty program line or undefined labelProgram line undefined or label not founderror
611Invalid label or line numberReference to non-existent label or lineerror
612Subroutine more than 16 deepSubroutine nesting exceeds 16 levelserror
613JG only valid when running in jog modeJG command issued in non-jog modeerror
614EEPROM check sum errorEEPROM data verificationcritical
615EEPROM write errorEEPROM write operation failurecritical
616IP incorrect sign during position move or IP given during forced decelerationPosition move or deceleration command with invalid IP parametererror
617ED, BN and DL not valid while program runningED/BN/DL commands during program executionerror
618Command not valid when contouringNon-contouring command during contour modeerror
619Application strand already executingAttempt to start task already runningerror
620Begin not valid with motor offBegin command when motor is offerror
621Begin not valid while runningBegin command during motionerror
622Begin not possible due to Limit SwitchBegin command with limit switch engagederror
624Begin not valid because no sequence definedBegin command without defined motion sequenceerror
625Variable not given in IN commandIN command missing required variableerror
628S operand not validInvalid S operand in commanderror
629Not valid during coordinated moveNon-coordinated command during multi-axis moveerror
630Sequence segment too shortMotion segment duration below minimumerror
631Total move distance in a sequence > 2 billionCumulative motion distance exceeds limiterror
632More than 511 segments in a sequenceMotion sequence exceeds segment count limiterror
633VP or CR commands cannot be mixed with LI commandsMixed command types in sequenceerror
641Contouring record range errorContour data index out of rangeerror
642Contour data being sent too slowlyContour data transmission rate too lowwarning
646Gear axis both master and followerAxis configured as both master and followererror
650Not enough fieldsCommand with insufficient data fieldserror
651Question mark not validQuestion mark in invalid contexterror
652Missing "or string too long"Quote missing or string exceeds length limiterror
653Error in {}Braces syntax errorerror
654Question mark part of stringQuestion mark embedded in stringerror
655Missing [ or []Square bracket syntax errorerror
656Array index invalid or out of rangeArray access with invalid indexerror
657Bad function or arrayInvalid function or array referenceerror
658Bad command response (i.e._GNX)Controller returns malformed responseerror
659Mismatched parenthesesUnbalanced parentheses in commanderror
660Download error - line too long or too many linesProgram download with excessive line length or line counterror
661Duplicate or bad labelDuplicate label or invalid label nameerror
662Too many labelsLabel count exceeds system limiterror
663IF statement without ENDIFUnmatched IF blockerror
665IN command must have a commaIN command without comma separatorerror
666Array space fullVariable/array storage at capacityerror
667Too many arrays or variablesArray/variable count exceeds limiterror
668Not valid from USB PortUSB-invalid command via USB interfaceerror
671IN only valid in task #0IN command in task other than task 0error
680Record mode already runningAttempt to start record mode when already activeerror
681No array or source specifiedRecord/playback without source arrayerror
682Undefined ArrayReference to non-existent arrayerror
683Not a valid numberNon-numeric value in numeric contexterror
684Too many elementsData structure exceeds element count limiterror
690Only A B C D valid operandInvalid axis operand in commanderror
696SM jumper needs to be installed for stepper motor operationStepper motor command without SM jumpererror
697Bad Binary Command FormatMalformed binary commanderror
698Binary Commands not valid in application programBinary command in application programerror
699Bad binary command numberInvalid binary command identifiererror
700Not valid when running ECAMNon-ECAM command during ECAM operationerror
701Improper index into ET (must be 0-256)ET array index out of valid range (0-256)error
702No master axis defined for ECAMECAM command without master axiserror
703Master axis modulus greater than 256 ~ EP valueMaster axis modulus setting invaliderror
704Not valid when axis performing ECAMCommand during axis ECAM operationerror
705EB1 command must be given firstECAM command sequence errorerror
710No hall effect sensors detectedHall effect sensor detection at startupcritical
711Must be made brushless by BA commandBrushless operation command sequence errorerror
712BZ command timeoutBZ (brushless initialization) command timeouterror
713No movement in BZ commandNo motor motion during BZ initializationerror
714BZ command runawayMotor runaway during BZ initializationerror
718Controller has GL1600 not GL1800GL1800 command on GL1600 controllererror
720Bad Ethernet transmitEthernet transmission failureerror
721Bad Ethernet packet receivedCorrupted Ethernet packet receivederror
722Ethernet input buffer overrunEthernet buffer overflowwarning
723TCP lost syncTCP synchronization losserror
724Ethernet handle already in useAttempt to reuse active Ethernet handleerror
725No ARP response from IP addressARP request to IP address failserror
726Closed Ethernet HandleOperation on closed Ethernet handleerror
727Illegal Modbus Function CodeUnsupported Modbus function code receivederror
728IP address not validInvalid IP address providederror
730Illegal IOC commandInvalid IOC (I/O control) commanderror
731Timeout On Serial PortSerial port communication timeoutwarning
732Analog inputs not presentAnalog input hardware not detectederror
E01Failure in power up routine. No communication link between HT Controller Board and ATP Console CPU Board.Power-up initialization failurecritical
E02Failure in power up routine. RAD Generator configured as R&F Generator. No communication link between ATP Console CPU Board and Fluoro CPU Board.Power-up when misconfigured as R&F generatorcritical
E03Failure in power up routine. All workstations are unconfigured.Power-up with no configured workstationscritical
E04"Prep" signal received without console order.Prep signal active without user requesterror
E05"Fluoro" signal active without request.Fluoroscopy signal active without user ordererror
E06"Prep" or/and 'Exposure" orders activated during power up routine.Prep or Exposure command during power-uperror
E07Wrong data for X-ray Tube-2.X-ray Tube-2 data validation failureerror
E08Wrong data for X-ray Tube-1.X-ray Tube-1 data validation failureerror
E09Generator overload. Arcing or IGBT fault.Generator overload condition detectedcritical
E10EEPROM corrupted or no initialized on ATP Console CPU Board or on HT Controller Board. Wrong data calibration.EEPROM validation failure at startupcritical
E11No voltage in capacitor bank.Capacitor voltage checkcritical
E12No mA during exposure or mA out of tolerance. Wrong filament current.X-ray tube current measurement during exposureerror
E13No kVp during exposure or kVp out of tolerance.X-ray tube voltage measurement during exposureerror
E14Exposure signal without X-ray exposure console command.Unintended exposure signal detectedcritical
E15No current on filament. Wrong selection of focal spot detected during 'Prep".Filament current detection during Prep phaseerror
E16Invalid value of: kVp, mA or kW.Parameter value validation at startup or during operationerror
E17Communication error between ATP Console CPU Board and HT Controller Board.Inter-board communication failurecritical
E18Rotor running without order or rotor error.Unintended rotor motion detectederror
E19mA detected without "Exposure" order.Unexpected tube current detectederror
E20kVp detected without "Exposure" order.Unexpected high voltage detectederror
E21Wrong Tube-1 selection.Tube-1 selection validation failureerror
E22Wrong Tube-2 selection.Tube-2 selection validation failureerror
E23Calibration data not stored.Calibration data save failureerror
E24The Bucky had not been detected to be moving.Bucky motion detection during operationerror
E25Battery failure in Battery Powered Generators.Battery health checkerror
E26Voltage failure in Battery Powered Generators with Stand-Alone.Battery voltage check in stand-alone modecritical
E27Failure in Console EPROM. Bad Checksum.Console EPROM checksum verificationcritical
E33No communication link between Generator and Serial Console or PC unit.Generator communication checkerror
E34Technique error.Exposure technique validationerror
E35Door open.Door interlock verification during operationerror
E36Heat units. Overheating.Temperature or heat load threshold exceededwarning
E37Tube overload.X-ray tube heat load exceeds limiterror
E50Interrupted exposure.Exposure stopped unexpectedlywarning
E98DIP Switch 3024SW2-3 on ATP Console CPU Board set for configuration and calibration mode active (Service Mode).Service mode DIP switch detectedinfo

Likely causes and actions for each code are in ServiceForge. Connect ServiceForge to your AI

Community

0 fixes logged by technicians through their AI, with outcomes, for this model.

ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.