Medtronic O-Arm: troubleshooting and error codes
The ServiceForge knowledge base holds 137 documented symptoms for the Medtronic O-Arm, with 593 ranked causes, 90 diagnostic checks with test points and expected values, and 140 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI
Symptoms
O-arm Image System does not take X-ray images
System fails to acquire X-ray images when requested
Ranked causes
- 1. Cable connections not secure (common)
- 2. Power cable not plugged in (common)
- 3. Inadequate boot-up time (common)
- 4. MVS not powered or not booted (common)
- 5. X-ray Image Detector not ready (common)
- 6. Frame Grabber, Image Processor, or Detector malfunction (occasional)
- 7. Foot Switch not working (occasional)
- 8. Hand Switch not working (occasional)
- 9. Broken communication/power cable (occasional)
- 10. Collimator not homed (occasional)
- 11. O-arm Door not closed (occasional)
- 12. X-ray Generator malfunction (occasional)
- 13. X-ray Tube overheated or faulted (occasional)
Verify Cable Assembly connections secure
- Expected
- Two connections between MVS and O-arm physically secure
- Tools
- Visual inspection
2 more checks with pass and fail actions, 13 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Rotor does not rotate patient safety
Rotor (gantry rotation) not responding to commands
Ranked causes
- 1. E-Stop engaged (common)
- 2. Door open (common)
- 3. Foreign objects inside gantry (common)
- 4. Dingus misaligned (occasional)
- 5. Rotor drive signal or Movement enable signal absent (occasional)
- 6. Pendant faulty (occasional)
- 7. Rotor mechanics faulty (occasional)
- 8. Rotor optical switches faulty (occasional)
- 9. Gantry motion controller faulty (rare)
- 10. Power switching board faulty (rare)
- 11. System control board faulty (rare)
- 12. Ethernet switch faulty (rare)
- 13. O-arm computer faulty (rare)
13 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Iso-wag does not move patient safety
Iso-wag (combined motion) not responding to commands
Ranked causes
- 1. E-Stop engaged (common)
- 2. Iso-wag option not enabled (common)
- 3. X, Z, or wag drive signal absent (common)
- 4. Pendant faulty (occasional)
- 5. X, Z, or wag mechanics faulty (occasional)
- 6. Wag home optical switch faulty (occasional)
- 7. Positioner motion controller faulty (rare)
- 8. Power switching board faulty (rare)
- 9. System control board faulty (rare)
- 10. Ethernet switch faulty (rare)
- 11. O-arm computer faulty (rare)
11 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Tilt does not move patient safety
Tilt (gantry tilt) motion not responding to commands
Ranked causes
- 1. E-Stop engaged (common)
- 2. Door open (common)
- 3. Tilt drive signal or Movement enable signal absent (common)
- 4. Pendant faulty (occasional)
- 5. Tilt mechanics faulty (occasional)
- 6. Tilt home switch faulty (occasional)
- 7. Gantry motion controller faulty (occasional)
- 8. Power switching board faulty (rare)
- 9. System control board faulty (rare)
- 10. Ethernet switch faulty (rare)
- 11. O-arm computer faulty (rare)
11 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Door does not open
O-arm gantry door will not open when commanded. Door stuck in closed position or fails to respond to opening signal.
Ranked causes
- 1. Gantry tilted to non-zero angle (common)
- 2. Pendant unresponsive (common)
- 3. Door open signal failure (occasional)
- 4. Pendant failure (occasional)
- 5. Rotor alignment or homing issue (occasional)
- 6. Door cable or winch assembly failure (occasional)
- 7. Gantry motion controller failure (occasional)
- 8. System control board failure (occasional)
- 9. Power switching board failure (occasional)
- 10. O-arm computer failure (occasional)
10 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Imaging system does not drive patient safety
System unable to move or operate any motion axes
Ranked causes
- 1. E-Stop engaged (common)
- 2. System not powered on (common)
- 3. Clutch misaligned (occasional)
- 4. Deadman switch faulty (occasional)
- 5. F3 fuse open (occasional)
- 6. Drive solid state relay faulty (occasional)
- 7. Strain gauges faulty (rare)
- 8. Movement control board faulty (rare)
- 9. Drive motors or brakes faulty (occasional)
- 10. Drive gears or axles faulty (occasional)
10 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Wag motion does not move patient safety
Wag (waggle/oscillation) motion not responding to commands
Ranked causes
- 1. E-Stop engaged (common)
- 2. Wag drive signal or Movement enable signal absent (common)
- 3. Pendant faulty (occasional)
- 4. Wag mechanics faulty (occasional)
- 5. Wag home switch faulty (occasional)
- 6. Positioner motion controller faulty (occasional)
- 7. Power switching board faulty (rare)
- 8. System control board faulty (rare)
- 9. Ethernet switch faulty (rare)
- 10. O-arm computer faulty (rare)
10 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Battery LEDs not scrolling when connected to wall power
Battery status LEDs are not animating or scrolling when MVS is plugged into wall outlet
Ranked causes
- 1. No wall outlet power (common)
- 2. Blown MVS fuses (occasional)
- 3. Interconnect cable not connected (occasional)
- 4. MVS power board failure (occasional)
- 5. Blown F11 fuse (occasional)
- 6. Line filter failure (occasional)
- 7. PFC 1000 board failure (occasional)
- 8. Battery monitor board failure (occasional)
- 9. Motors battery charger board failure (occasional)
9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Door does not close
O-arm gantry door will not close when commanded. Door stuck in open position or fails to respond to closing signal.
Ranked causes
- 1. Door close signal failure (common)
- 2. Rotor alignment or homing issue (common)
- 3. Door switches failure (occasional)
- 4. Pendant failure (occasional)
- 5. Gantry motion controller failure (occasional)
- 6. System control board failure (occasional)
- 7. Power switching board failure (occasional)
- 8. Door winch assembly failure (occasional)
- 9. O-arm computer failure (occasional)
9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Motion functions do not respond, Emergency Stop indicator not lit
O-arm chassis motion functions (X, Y, Z, Wag, Tilt) do not move in response to pendant commands and green Emergency Stop indicator on pendant does not light
Ranked causes
- 1. Inadequate boot-up time (common)
- 2. Pendant faulted (common)
- 3. O-arm Computer faulted (common)
- 4. Motion Control System faulted (common)
- 5. Blown fuse on Power Switching Board (occasional)
- 6. Power Supply DC2 faulted (occasional)
- 7. Motion function not homed (occasional)
- 8. Damaged drive mechanism (occasional)
- 9. Low voltage on Motion Control batteries (occasional)
9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Will not take 3D images radiation
System cannot acquire 3D imaging; spin operation fails to start
Ranked causes
- 1. Hand switch fault (common)
- 3. O-arm computer fault (occasional)
- 4. Pleora fault (occasional)
- 5. Interconnect cable fault (occasional)
- 6. System control board fault (occasional)
- 7. MVS computer fault (occasional)
- 8. PaxScan command processor fault (rare)
- 9. Generator fault (rare)
- 10. X-Ray tube fault (rare)
8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
X axis does not drive patient safety
X (horizontal) motion axis not responding to commands
Ranked causes
- 1. E-Stop engaged (common)
- 2. X-Drive signal or Movement enable signal absent (common)
- 3. Pendant faulty (occasional)
- 4. X mechanics faulty (occasional)
- 5. Positioner motion controller faulty (occasional)
- 6. Power switching board faulty (rare)
- 7. System control board faulty (rare)
- 8. Ethernet switch faulty (rare)
- 9. O-arm computer faulty (rare)
9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Z axis does not drive patient safety
Z (vertical) motion axis not responding to commands
Ranked causes
- 1. E-Stop engaged (common)
- 2. Y-Drive signal or Movement enable signal absent (common)
- 3. Pendant faulty (occasional)
- 4. Positioner motion controller faulty (occasional)
- 5. Power switching board faulty (rare)
- 6. System control board faulty (rare)
- 7. Ethernet switch faulty (rare)
- 8. O-arm computer faulty (rare)
- 9. Z mechanics faulty (occasional)
9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
3D spin begins but does not complete radiation
Spin starts but stops prematurely before acquisition finishes
Ranked causes
- 1. Hand switch fault (common)
- 3. Foreign debris inside gantry (occasional)
- 4. Motion batteries fault (occasional)
- 5. Gantry motion controller fault (occasional)
- 6. Pleora fault (occasional)
- 7. Interconnect cable fault (occasional)
- 8. PaxScan command processor fault (rare)
- 9. Generator fault (rare)
8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Collimator does not move patient safety
Collimator not responding to commands
Ranked causes
- 1. E-Stop engaged (common)
- 2. Collimator drive signal or Movement enable signal absent (common)
- 3. Pendant faulty (occasional)
- 4. Rotor motion controller faulty (occasional)
- 5. System control board faulty (rare)
- 6. Ethernet switch faulty (rare)
- 7. O-arm computer faulty (rare)
- 8. Collimator mechanics faulty (occasional)
8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Lateral shift button unresponsive with no LED indicator
Pressing lateral shift button produces no response and LED on control pendant does not light
Ranked causes
- 1. O-Arm imaging system not powered on (common)
- 2. Lateral shift signal circuit fault (occasional)
- 3. Control pendant failure (occasional)
- 4. Lateral shift pressure switch failure (occasional)
- 5. Lateral shift pump assembly failure (occasional)
- 6. Lateral shift hydraulic cylinders failure (occasional)
- 7. Power switching board circuit failure (rare)
- 8. System control board circuit failure (rare)
8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
No response to button press, LED does not light
Button press produces no response; LED indicator does not light
Ranked causes
- 1. O-arm imaging system not powered on (common)
- 2. Lateral shift signal problem (occasional)
- 3. Pendant defective (occasional)
- 4. Lateral shift pressure switch fault (occasional)
- 5. Lateral shift pump assembly failure (occasional)
- 6. Lateral shift hydraulic cylinders defective (occasional)
- 7. Power switching board failure (occasional)
- 8. System control board failure (occasional)
8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Red X for communication on pendant in 3D mode
Communication indicator shows failure status on pendant display in 3D imaging mode
Ranked causes
- 1. Network settings mismatch between MVS and StealthStation system (common)
- 2. StealthStation system navigation feature not available or enabled (common)
- 3. iOR feature not enabled or configured (occasional)
- 4. Network cable disconnected or faulty (common)
- 5. Network port failure on MVS or StealthStation (occasional)
- 6. Internal network cable disconnected or faulty (occasional)
- 7. MVS computer hardware failure (rare)
- 8. StealthStation system malfunction (rare)
Verify network settings match on both systems
- Test point
- MVS and StealthStation network configuration
- Expected
- Identical network settings on both systems
6 more checks with pass and fail actions, 8 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Y axis does not drive patient safety
Y (depth) motion axis not responding to commands
Ranked causes
- 1. E-Stop engaged (common)
- 2. Y-Drive signal or Movement enable signal absent (common)
- 3. Positioner motion controller faulty (occasional)
- 4. Power switching board faulty (rare)
- 5. System control board faulty (rare)
- 6. Ethernet switch faulty (rare)
- 7. O-arm computer faulty (rare)
- 8. Y mechanics faulty (occasional)
8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Grey image with lines high voltage
Display shows grey image with visible line artifacts, indicates loss of X-ray output
Ranked causes
- 1. No X-ray output (common)
- 2. Pleora interface defective (occasional)
- 3. LVDS cable defective (occasional)
- 4. System control board defective (occasional)
- 5. PaxScan command processor defective (rare)
- 6. PaxScan detector defective (rare)
- 7. Generator defective (rare)
8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
MVS does not power up (yellow LED on, display black)
Yellow power indicator lights but display remains black after On/Off switch transition
Ranked causes
- 1. MVS monitor defective (common)
- 2. UPS defective (occasional)
- 3. MVS computer BIOS settings incorrect (occasional)
- 4. MVS application not running (occasional)
- 5. NVIDIA settings incorrect (occasional)
- 6. MVS computer defective (occasional)
- 7. MVS power board defective (occasional)
Test/replace MVS monitor
2 more checks with pass and fail actions are in ServiceForge. Connect ServiceForge to your AI
MVS does not start caution
MVS unit fails to start despite green Line Power indicator being lit
Ranked causes
- 1. MVS Power Board boot-up in progress (common)
- 2. Fuse F10 blown on MVS Power Board (common)
- 3. MVS Power Board faulted (occasional)
- 4. UPS faulted (occasional)
- 5. MVS Computer faulted (occasional)
- 6. LCD Display Monitor faulted (occasional)
- 7. Loose wires or faulty MVS Power Switch (rare)
7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
No DICOM server connection
MVS system cannot establish connection to DICOM imaging server
Ranked causes
- 1. Incorrect network settings (common)
- 2. Hospital network misconfiguration (occasional)
- 3. Network cable fault (occasional)
- 4. DICOM server not configured (occasional)
- 5. Network port failure (rare)
- 6. Internal network cable fault (rare)
- 7. MVS computer failure (rare)
7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
No image or black image high voltage
Display shows no image or completely black image
Ranked causes
- 1. Hand switch or foot switch issue (common)
- 2. Pleora interface issue (occasional)
- 3. Interconnect cable issue (occasional)
- 4. MVS computer issue (occasional)
- 5. PaxScan detector or command processor defective (rare)
- 6. Generator defective (rare)
- 7. X-Ray tube defective (rare)
8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Pendant displays motion bars scrolling/blinking
Pendant displays scrolling or blinking motion bars during startup
Ranked causes
- 1. E-Stop is engaged (common)
- 2. Dongle not connected or improperly seated (common)
- 3. Motion controllers malfunction (occasional)
- 4. Power switching board malfunction (occasional)
- 5. System control board malfunction (occasional)
- 6. Ethernet switch malfunction (occasional)
- 7. O-arm computer malfunction (occasional)
7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Pendant displays scrolling motion bars at startup
On startup, pendant displays scrolling/blinking motion bars
Ranked causes
- 1. E-Stop is engaged (common)
- 2. Dongle not connected or seated (common)
- 3. Motion controllers faulty (occasional)
- 4. Power switching board faulty (occasional)
- 5. System control board faulty (occasional)
- 6. Ethernet switch faulty (occasional)
- 7. O-arm computer faulty (occasional)
7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Will not take 2D images (beeps continuously) high voltage
System fails to capture 2D images and produces continuous beeping
Ranked causes
- 1. Hand switch issue (common)
- 2. Pleora interface issue (occasional)
- 3. Interconnect cable issue (occasional)
- 4. MVS computer issue (occasional)
- 5. PaxScan detector or command processor defective (rare)
- 6. Generator defective (rare)
- 7. X-Ray tube defective (rare)
8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Will not take 2D images (no or short beeps) high voltage
System fails to capture 2D images and produces no sound or only short beeps
Ranked causes
- 1. Hand switch issue (common)
- 2. System control board issue (occasional)
- 3. Pleora interface issue (occasional)
- 4. Interconnect cable issue (occasional)
- 5. MVS computer issue (occasional)
- 6. PaxScan command processor defective (rare)
- 7. Generator defective (rare)
8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Battery level low or critical message on pendant
Pendant displays low battery or critical battery warning message
Ranked causes
- 1. System insufficiently charged (common)
- 2. No wall outlet power available (common)
- 3. Motion batteries not holding charge (occasional)
- 4. Motion battery charger board failure (occasional)
- 5. Power switching board failure (occasional)
- 6. System control board failure (rare)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Fixed Pendant keys or LEDs not responding caution
Key pads or LED indicators on the fixed pendant are not functional
Ranked causes
- 1. Insufficient pressure applied to pendant buttons (common)
- 2. Wiring fault or inadequate contact (occasional)
- 3. No power to Pendant or LCD not displaying (occasional)
- 4. Hardware fault inside Pendant or O-arm (occasional)
- 5. System Control Board faulted (rare)
- 6. Communications interrupted between Pendant and O-arm (rare)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Frame rate below recommended levels
O-arm imaging system operates below optimal frame rate, displayed as message on MVS
Ranked causes
- 1. Interconnect cable issue (common)
- 2. Pleora interface issue (occasional)
- 3. MVS computer issue (occasional)
- 4. System control board issue (occasional)
- 5. PaxScan command processor issue (rare)
- 6. Generator issue (rare)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Green check for communications but StealthStation system does not recognize tracker
Communication link established but tracking system not detected or operational
Ranked causes
- 1. Multiple StealthStation system cameras powered on simultaneously (common)
- 2. StealthStation system camera hardware failure (occasional)
- 3. Tracker control box malfunction or disconnected (common)
- 4. Tracker hardware failure (occasional)
- 5. Operating room light interference affecting tracker (occasional)
- 6. StealthStation system firmware or hardware failure (rare)
Count active StealthStation cameras in room
- Test point
- Room environment and camera power status
- Expected
- Only one camera powered on
3 more checks with pass and fail actions, 9 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Image quality degraded: grey image with lines
Display shows grey image with visible horizontal or vertical lines instead of normal X-ray image
Ranked causes
- 1. X-ray generation stopped or detector not receiving X-rays (common)
- 2. Pleora video interface failure (occasional)
- 3. LVDS video cable failure or loose connection (occasional)
- 4. System control board failure (occasional)
- 5. PaxScan detector or command processor failure (rare)
- 6. Generator malfunction (rare)
7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Low Battery message on MVS
Modular Visualization System (MVS) displays low battery warning
Ranked causes
- 1. No wall outlet power (common)
- 2. Blown MVS fuses (occasional)
- 3. Power cable failure (occasional)
- 4. UPS battery failure (occasional)
- 5. MVS power board failure (occasional)
- 6. Isolation transformer failure (rare)
8 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
MVS does not power up (no green line power LED) high voltage
Display shows no green line power indicator when On/Off switch is transitioned
Ranked causes
- 1. No wall outlet power (common)
- 2. MVS fuses open (common)
- 3. MVS power cable defective (occasional)
- 4. Green line power indicator defective (occasional)
- 5. Isolation transformer defective (occasional)
- 6. MVS power board defective (occasional)
Verify wall outlet power available
2 more checks with pass and fail actions are in ServiceForge. Connect ServiceForge to your AI
MVS screen is black patient safety
Monitor display is black with no video output
Ranked causes
- 1. Monitor power switch off (common)
- 2. Incorrect NVIDEA settings (occasional)
- 3. Monitor cable failure or loose (occasional)
- 4. MVS monitor failure (rare)
- 5. UPS failure (rare)
- 6. MVS computer failure (rare)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
No remote presence connection
MVS system cannot connect to remote presence system for telemedicine
Ranked causes
- 1. Incorrect network settings (common)
- 2. Remote presence software misconfiguration (common)
- 3. Network cable fault (occasional)
- 4. Network port failure (rare)
- 5. Internal network cable fault (rare)
- 6. MVS computer failure (rare)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
O-arm Chassis does not start, System On indicator not lit
O-arm chassis will not power on and yellow System On indicator does not light
Ranked causes
- 1. Power Switch not fully on (common)
- 2. Batteries not charged (common)
- 3. Blown fuse on Power Switching Board (occasional)
- 4. Power Supply on Power Switching Board faulted (occasional)
- 5. Interlock Key Switch in Lock position (occasional)
- 6. Loose wiring or switch faults (occasional)
Turn Power Switch to start position
- Expected
- Power Switch in start position
- Tools
- Visual inspection
1 more check with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Pendant does not respond caution
Pendant control signals not recognized by system; user unable to control O-arm system via pendant
Ranked causes
- 1. Pendant signals not detected by application (common)
- 2. Pendant hardware failure (occasional)
- 3. System control board failure (occasional)
- 4. O-arm computer software issue (occasional)
- 5. O-arm computer hardware failure (rare)
- 6. Ethernet switch failure (rare)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Rotor motion intermittent patient safety
Rotor motion operates sporadically or inconsistently
Ranked causes
- 1. Foreign objects inside gantry (common)
- 2. Homing error (common)
- 3. Rotor drive signal intermittent (occasional)
- 4. Pendant faulty (occasional)
- 5. Rotor mechanics faulty (occasional)
- 6. Gantry motion controller faulty (occasional)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
System does not boot
No change on On/Off key switch transition; system remains unresponsive
Ranked causes
- 1. Bypass key switch malfunction (occasional)
- 2. On/Off key switch malfunction (common)
- 3. Batteries discharged or defective (common)
- 4. Chargers defective (occasional)
- 5. System control board malfunction (occasional)
- 6. Power switching board malfunction (occasional)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Unit does not power on
No change on On/Off key switch transition
Ranked causes
- 1. Bypass key switch faulty (occasional)
- 2. On/Off key switch faulty (common)
- 3. Batteries depleted or faulty (common)
- 4. Chargers faulty (occasional)
- 5. System control board faulty (occasional)
- 6. Power switching board faulty (occasional)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Drive operates in circles or one wheel drives patient safety
Vehicle drives in circular pattern or only one wheel drives
Ranked causes
- 1. Drive chains worn (common)
- 2. Drive motors faulty (occasional)
- 3. Clutch misaligned (occasional)
- 4. Strain gauges faulty (rare)
- 5. Movement control board faulty (rare)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Error initializing collimator patient safety
Collimator fails to complete initialization sequence
Ranked causes
- 1. Homing error (common)
- 2. Collimator drive signal or Movement enable signal absent (common)
- 3. Rotor motion controller faulty (occasional)
- 4. Pendant faulty (occasional)
- 5. Collimator mechanics faulty (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Foot Switch does not work caution
Foot pedal switches do not respond to operator input or control commands
Ranked causes
- 1. Foot switch cable connection inadequate (common)
- 2. Connector pins bent at Foot Switch or chassis (common)
- 3. Loss of signal from Foot Switch to internal circuit (occasional)
- 4. Loss of signal to Move Enable Redundancy Safety Switches (rare)
- 5. System Control Board faulted (rare)
Test continuity between pins 3 and 4
- Test point
- Pins 3 & 4 of 8-pin foot switch connector
- Expected
- Meter should not beep initially; beeps when left pedal pressed
- Tools
- Multimeter (continuity mode)
3 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Generator error 25 high voltage
X-ray generator displays error code 25 indicating power or charging issue
Ranked causes
- 1. System insufficiently charged (common)
- 2. No wall outlet power (common)
- 3. X-ray batteries not holding charge (occasional)
- 4. X-ray battery charger board failure (occasional)
- 5. Battery monitor board failure (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Grainy 2D or 3D images
Images show excessive noise or grain, reducing image quality
Ranked causes
- 1. Gain calibration error (common)
- 2. Auto brightness setting issue (occasional)
- 3. Region of interest too large (occasional)
- 4. Insufficient noise reduction (occasional)
- 5. Insufficient X-ray dose (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Green check for communications but no image transfer to StealthStation system
Communication verified but image data not received by StealthStation system
Ranked causes
- 1. StealthStation camera positioned too close or too far from MVS system (common)
- 2. StealthStation system camera hardware failure (occasional)
- 3. Tracker control box malfunction (occasional)
- 4. Tracker hardware failure (occasional)
- 5. StealthStation system hardware or software failure (rare)
Verify StealthStation camera positioning
- Test point
- Camera distance and alignment to MVS system
- Expected
- Camera at correct operating distance
2 more checks with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Image quality degraded: grainy 2D or 3D images
2D or 3D X-ray images display with excessive noise or grain pattern reducing diagnostic quality
Ranked causes
- 1. Detector gain calibration not optimized for current setup (common)
- 2. Auto-brightness compensation not optimal for imaging task (occasional)
- 3. Region of interest too large causing undersampling (occasional)
- 4. Insufficient noise reduction applied (occasional)
- 5. X-ray dose too low for image quality requirements (common)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Iso-wag moves intermittently patient safety
Iso-wag motion operates sporadically or inconsistently
Ranked causes
- 1. X, Z, or wag drive signal intermittent (common)
- 2. Homing error (common)
- 3. Pendant faulty (occasional)
- 4. X, Z, or wag mechanics faulty (occasional)
- 5. Positioner motion controller faulty (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Lateral shift button unresponsive with LED lit
Pressing lateral shift button produces no response although LED indicator lights up
Ranked causes
- 1. Lateral shift pressure switch failure (common)
- 2. Lateral shift pump assembly failure (common)
- 3. Lateral shift hydraulic cylinders failure (common)
- 4. Power switching board circuit failure (occasional)
- 5. System control board circuit failure (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
No response to button press, LED lights
Button press produces no response; LED indicator lights
Ranked causes
- 1. Lateral shift pressure switch fault (common)
- 2. Lateral shift pump assembly failure (occasional)
- 3. Hydraulic cylinders defective (occasional)
- 4. Power switching board failure (occasional)
- 5. System control board failure (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
No worklist server connection
MVS cannot connect to hospital worklist server for patient data
Ranked causes
- 1. Incorrect network settings (common)
- 2. Network cable fault (occasional)
- 3. Network port failure (rare)
- 4. Internal network cable fault (rare)
- 5. MVS computer failure (rare)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Noisy drive or motion axis caution
Audible noise from drive or motion axis operation
Ranked causes
- 1. Covers bent or misaligned (common)
- 2. Drive axes faulty (occasional)
- 3. Motor assembly faulty (occasional)
- 4. Motion controller faulty (occasional)
- 5. Drive chains worn (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
O-arm does not drive, Movement Enable indicator lit
O-arm chassis movement fails to respond even though yellow Movement Enable indicator is lit
Ranked causes
- 1. Drive System faulted (common)
- 2. Mechanical clutch disengaged (common)
- 3. Loose wires to Motion Control Board (occasional)
- 4. Microswitch Dead Man faulted (occasional)
- 5. Loose Drive Chains (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Pendant displays boot message
Pendant displays 'System Booting, Please Wait' but does not complete startup
Ranked causes
- 1. O-arm application not started (common)
- 2. O-arm computer malfunction (occasional)
- 3. Pendant malfunction (occasional)
- 4. System control board malfunction (occasional)
- 5. Power switching board malfunction (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Pendant shows System Booting message at startup
On startup, pendant displays System Booting, Please Wait but does not complete boot
Ranked causes
- 1. O-arm application not started (common)
- 2. O-arm computer faulty (occasional)
- 3. Pendant faulty (occasional)
- 4. System control board faulty (occasional)
- 5. Power switching board faulty (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Pump operates but system does not move caution
Pump motor runs when lateral shift button pressed but bed/gantry does not move
Ranked causes
- 1. Hydraulic system pressure leak (common)
- 2. Insufficient hydraulic fluid level (common)
- 3. Lateral shift pump assembly failure (occasional)
- 4. Lateral shift hydraulic cylinders failure (occasional)
- 5. Power switching board circuit failure (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Pump runs but system does not lift
Pump operates but lateral shift system fails to lift
Ranked causes
- 1. Hydraulic pressure leak (common)
- 2. Hydraulic fluid level low (common)
- 3. Lateral shift pump assembly failure (occasional)
- 4. Lateral shift hydraulic cylinders defective (occasional)
- 5. Power switching board failure (occasional)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Remote Pendant keys or LEDs not working caution
Key pads or LED indicators on the remote pendant cable are not functional
Ranked causes
- 1. Remote Pendant cable connection not secure (common)
- 2. Wiring fault, inadequate contact, or failing LEDs (occasional)
- 3. No power to Pendant or LCD not displaying (occasional)
- 4. Hardware fault inside Pendant or O-arm (occasional)
- 5. Communications interrupted between Remote Pendant and O-arm (rare)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
More symptoms
- Startup only while On/Off switch held
- System only runs while power switch held, shuts down when released
- Tilt motion intermittent
- Wag motion intermittent
- X axis drives intermittently
- Y axis drives intermittently
- Z axis drives intermittently
- Display image is discolored or distorted
- Motion battery LEDs not lit
- MVS does not power up (no yellow on indicator)
- O-arm does not charge, battery charging indicator not lit
- Streaks in 3D images
- System boots in standalone mode
- System boots successfully but runs standalone
- System descends too slowly when lateral shift released
- System does not drop fast enough when releasing lateral shift
- Wireless mouse does not sync
- X-Ray battery LEDs not lit
- Cannot communicate with MVS system
- Hand Switch does not work
- Motion functions do not respond, Emergency Stop indicator blinking
- MVS communication established but not ready
- MVS does not start, Line Power indicator not lit
- Pendant displays black screen at startup
- Pendant displays generator bars scrolling/blinking
- Pendant displays scrolling generator bars at startup
- Pendant remains black on startup
- Pump runs constantly after lifting system
- Pump runs continuously after lateral shift activated
- Pump shuts off before lateral shift completes
- Pump shuts off before system is lifted
- Red X for MVS communication (disconnected)
- Red X for MVS communication (ready check)
- Artifact or foreign object in every image
- Calibration: X-ray Generator and Tube
- Drive motion erratic or inconsistent
- O-arm does not drive, Movement Enable indicator flashing
- Ring artifacts in 3D images
- Shift Wheels do not lower or raise on request
- Starbursts or bright spots in 3D images
- X-ray Generator reconfiguration required
- Battery monitor voltage out of range at J1
- Brake power supply voltage out of range
- Calibration: Motion range verification
- Calibration: X-ray image detector fluoro gain
- Charging circuit fault indicated
- Computer power supply voltage out of range
- Display resolution set incorrectly
- Emergency Stop button does not halt chassis movement
- Emergency Stop button does not halt pendant axis motion
- Emergency Stop buttons not functioning
- Emergency Stop indicators not flashing after button press
- Ethernet power supply voltage out of range
- Fuse F1 open or defective
- Fuse F2 open or defective
- Gantry door is open
- Half white images (top/bottom half)
- Home calibration interrupted or incomplete
- Hydraulic fluid leakage detected
- Hydraulic fluid level out of range
- Image Detector location LEDs do not light
- Logic power supply voltage out of range
- Mobile View Station does not power on
- Mobile View Station System On indicator does not light
- Movement Enable indicator or Emergency Stop LEDs not resetting after Reset button press
- MVS shuts down within first three minutes after unplugging
- O-arm Chassis Battery Charging indicator does not light
- O-arm Chassis System On indicator does not light
- O-arm Movement Enable indicator does not light
- Pendant LED test failure
- System descends too quickly when lateral shift released
- System drops too fast when releasing lateral shift
- System Technical Service Console not accessible
- Video display scrolls
- Wireless mouse does not work
- X-ray system performance suboptimal
- X-ray Tube location LEDs do not light
77 more symptoms with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI
Error codes
| Code | Meaning | Trigger | Severity |
|---|---|---|---|
100 | Homing Error on axis A | System attempts to home axis A | error |
101 | Error closing door | Door closure command issued | error |
102 | Error tilting for door close | Tilt command during door close sequence | error |
103 | Error opening door | Door opening command issued | error |
104 | Error tilting for door open | Tilt command during door open sequence | error |
105 | Error moving rotor for door open | Rotor positioning during door open sequence | error |
106 | Offset Error on axis A | Position offset command on axis A | error |
107 | Cannot move due to loss of move enable | Movement command issued when move enable signal lost | error |
108 | Cannot move due to loss of motor power | Movement command issued when motor power unavailable | error |
109 | Unexpected stop, system will retry move | Motion halted unexpectedly during move sequence | warning |
110 | Two second watchdog timer with PC | PC communication timeout (2 seconds) | error |
111 | Five second watchdog timer with PC | PC communication timeout (5 seconds) | error |
200 | Motor power not present during verification | Power verification sequence at startup | critical |
201 | Move enable active during verification | Verification sequence when move enable signal active | critical |
202 | System moved while in locked state; unwanted motion | Motion detected during locked state | critical |
203 | Source / Detector Alignment | Alignment verification sequence | error |
300 | Move enabled not configured correctly on axis A | Configuration verification at startup | critical |
301 | E-Stop circuitry failure on startup | E-Stop circuit verification during power-up | critical |
302 | Door interlock switch failure | Door interlock verification at startup or during operation | critical |
303 | Invalid hardware ID | Hardware identification check at startup | critical |
601 | Unrecognized command | Invalid command received by motion controller | error |
602 | Command only valid from program | Non-program mode command issued to motion controller | error |
603 | Command not valid in program | Program-invalid command in program mode | error |
604 | Operand error | Invalid operand in command | error |
605 | Input buffer full | More data received than input buffer capacity | warning |
606 | Number out of range | Numeric parameter exceeds allowed range | error |
607 | Command not valid while running | Non-running-context command during motion | error |
608 | Command not valid when not running | Running-context command when motion inactive | error |
609 | Variable error | Invalid variable reference or operation | error |
610 | Empty program line or undefined label | Program line undefined or label not found | error |
611 | Invalid label or line number | Reference to non-existent label or line | error |
612 | Subroutine more than 16 deep | Subroutine nesting exceeds 16 levels | error |
613 | JG only valid when running in jog mode | JG command issued in non-jog mode | error |
614 | EEPROM check sum error | EEPROM data verification | critical |
615 | EEPROM write error | EEPROM write operation failure | critical |
616 | IP incorrect sign during position move or IP given during forced deceleration | Position move or deceleration command with invalid IP parameter | error |
617 | ED, BN and DL not valid while program running | ED/BN/DL commands during program execution | error |
618 | Command not valid when contouring | Non-contouring command during contour mode | error |
619 | Application strand already executing | Attempt to start task already running | error |
620 | Begin not valid with motor off | Begin command when motor is off | error |
621 | Begin not valid while running | Begin command during motion | error |
622 | Begin not possible due to Limit Switch | Begin command with limit switch engaged | error |
624 | Begin not valid because no sequence defined | Begin command without defined motion sequence | error |
625 | Variable not given in IN command | IN command missing required variable | error |
628 | S operand not valid | Invalid S operand in command | error |
629 | Not valid during coordinated move | Non-coordinated command during multi-axis move | error |
630 | Sequence segment too short | Motion segment duration below minimum | error |
631 | Total move distance in a sequence > 2 billion | Cumulative motion distance exceeds limit | error |
632 | More than 511 segments in a sequence | Motion sequence exceeds segment count limit | error |
633 | VP or CR commands cannot be mixed with LI commands | Mixed command types in sequence | error |
641 | Contouring record range error | Contour data index out of range | error |
642 | Contour data being sent too slowly | Contour data transmission rate too low | warning |
646 | Gear axis both master and follower | Axis configured as both master and follower | error |
650 | Not enough fields | Command with insufficient data fields | error |
651 | Question mark not valid | Question mark in invalid context | error |
652 | Missing "or string too long" | Quote missing or string exceeds length limit | error |
653 | Error in {} | Braces syntax error | error |
654 | Question mark part of string | Question mark embedded in string | error |
655 | Missing [ or [] | Square bracket syntax error | error |
656 | Array index invalid or out of range | Array access with invalid index | error |
657 | Bad function or array | Invalid function or array reference | error |
658 | Bad command response (i.e._GNX) | Controller returns malformed response | error |
659 | Mismatched parentheses | Unbalanced parentheses in command | error |
660 | Download error - line too long or too many lines | Program download with excessive line length or line count | error |
661 | Duplicate or bad label | Duplicate label or invalid label name | error |
662 | Too many labels | Label count exceeds system limit | error |
663 | IF statement without ENDIF | Unmatched IF block | error |
665 | IN command must have a comma | IN command without comma separator | error |
666 | Array space full | Variable/array storage at capacity | error |
667 | Too many arrays or variables | Array/variable count exceeds limit | error |
668 | Not valid from USB Port | USB-invalid command via USB interface | error |
671 | IN only valid in task #0 | IN command in task other than task 0 | error |
680 | Record mode already running | Attempt to start record mode when already active | error |
681 | No array or source specified | Record/playback without source array | error |
682 | Undefined Array | Reference to non-existent array | error |
683 | Not a valid number | Non-numeric value in numeric context | error |
684 | Too many elements | Data structure exceeds element count limit | error |
690 | Only A B C D valid operand | Invalid axis operand in command | error |
696 | SM jumper needs to be installed for stepper motor operation | Stepper motor command without SM jumper | error |
697 | Bad Binary Command Format | Malformed binary command | error |
698 | Binary Commands not valid in application program | Binary command in application program | error |
699 | Bad binary command number | Invalid binary command identifier | error |
700 | Not valid when running ECAM | Non-ECAM command during ECAM operation | error |
701 | Improper index into ET (must be 0-256) | ET array index out of valid range (0-256) | error |
702 | No master axis defined for ECAM | ECAM command without master axis | error |
703 | Master axis modulus greater than 256 ~ EP value | Master axis modulus setting invalid | error |
704 | Not valid when axis performing ECAM | Command during axis ECAM operation | error |
705 | EB1 command must be given first | ECAM command sequence error | error |
710 | No hall effect sensors detected | Hall effect sensor detection at startup | critical |
711 | Must be made brushless by BA command | Brushless operation command sequence error | error |
712 | BZ command timeout | BZ (brushless initialization) command timeout | error |
713 | No movement in BZ command | No motor motion during BZ initialization | error |
714 | BZ command runaway | Motor runaway during BZ initialization | error |
718 | Controller has GL1600 not GL1800 | GL1800 command on GL1600 controller | error |
720 | Bad Ethernet transmit | Ethernet transmission failure | error |
721 | Bad Ethernet packet received | Corrupted Ethernet packet received | error |
722 | Ethernet input buffer overrun | Ethernet buffer overflow | warning |
723 | TCP lost sync | TCP synchronization loss | error |
724 | Ethernet handle already in use | Attempt to reuse active Ethernet handle | error |
725 | No ARP response from IP address | ARP request to IP address fails | error |
726 | Closed Ethernet Handle | Operation on closed Ethernet handle | error |
727 | Illegal Modbus Function Code | Unsupported Modbus function code received | error |
728 | IP address not valid | Invalid IP address provided | error |
730 | Illegal IOC command | Invalid IOC (I/O control) command | error |
731 | Timeout On Serial Port | Serial port communication timeout | warning |
732 | Analog inputs not present | Analog input hardware not detected | error |
E01 | Failure in power up routine. No communication link between HT Controller Board and ATP Console CPU Board. | Power-up initialization failure | critical |
E02 | Failure in power up routine. RAD Generator configured as R&F Generator. No communication link between ATP Console CPU Board and Fluoro CPU Board. | Power-up when misconfigured as R&F generator | critical |
E03 | Failure in power up routine. All workstations are unconfigured. | Power-up with no configured workstations | critical |
E04 | "Prep" signal received without console order. | Prep signal active without user request | error |
E05 | "Fluoro" signal active without request. | Fluoroscopy signal active without user order | error |
E06 | "Prep" or/and 'Exposure" orders activated during power up routine. | Prep or Exposure command during power-up | error |
E07 | Wrong data for X-ray Tube-2. | X-ray Tube-2 data validation failure | error |
E08 | Wrong data for X-ray Tube-1. | X-ray Tube-1 data validation failure | error |
E09 | Generator overload. Arcing or IGBT fault. | Generator overload condition detected | critical |
E10 | EEPROM corrupted or no initialized on ATP Console CPU Board or on HT Controller Board. Wrong data calibration. | EEPROM validation failure at startup | critical |
E11 | No voltage in capacitor bank. | Capacitor voltage check | critical |
E12 | No mA during exposure or mA out of tolerance. Wrong filament current. | X-ray tube current measurement during exposure | error |
E13 | No kVp during exposure or kVp out of tolerance. | X-ray tube voltage measurement during exposure | error |
E14 | Exposure signal without X-ray exposure console command. | Unintended exposure signal detected | critical |
E15 | No current on filament. Wrong selection of focal spot detected during 'Prep". | Filament current detection during Prep phase | error |
E16 | Invalid value of: kVp, mA or kW. | Parameter value validation at startup or during operation | error |
E17 | Communication error between ATP Console CPU Board and HT Controller Board. | Inter-board communication failure | critical |
E18 | Rotor running without order or rotor error. | Unintended rotor motion detected | error |
E19 | mA detected without "Exposure" order. | Unexpected tube current detected | error |
E20 | kVp detected without "Exposure" order. | Unexpected high voltage detected | error |
E21 | Wrong Tube-1 selection. | Tube-1 selection validation failure | error |
E22 | Wrong Tube-2 selection. | Tube-2 selection validation failure | error |
E23 | Calibration data not stored. | Calibration data save failure | error |
E24 | The Bucky had not been detected to be moving. | Bucky motion detection during operation | error |
E25 | Battery failure in Battery Powered Generators. | Battery health check | error |
E26 | Voltage failure in Battery Powered Generators with Stand-Alone. | Battery voltage check in stand-alone mode | critical |
E27 | Failure in Console EPROM. Bad Checksum. | Console EPROM checksum verification | critical |
E33 | No communication link between Generator and Serial Console or PC unit. | Generator communication check | error |
E34 | Technique error. | Exposure technique validation | error |
E35 | Door open. | Door interlock verification during operation | error |
E36 | Heat units. Overheating. | Temperature or heat load threshold exceeded | warning |
E37 | Tube overload. | X-ray tube heat load exceeds limit | error |
E50 | Interrupted exposure. | Exposure stopped unexpectedly | warning |
E98 | DIP Switch 3024SW2-3 on ATP Console CPU Board set for configuration and calibration mode active (Service Mode). | Service mode DIP switch detected | info |
Likely causes and actions for each code are in ServiceForge. Connect ServiceForge to your AI
Community
0 fixes logged by technicians through their AI, with outcomes, for this model.
ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.