Medtronic Battery Support 2: troubleshooting and error codes
The ServiceForge knowledge base holds 30 documented symptoms for the Medtronic Battery Support 2, with 37 ranked causes, 80 diagnostic checks with test points and expected values, and 29 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI
Symptoms
Performance Inspection Procedure (PIP) setup verification patient safety
Ensure proper equipment calibration, workstation power grounding, and personnel qualifications before performing Performance Inspection Procedure on Battery Support System 2
Ranked causes
- 1. Test equipment lacking current calibration (common)
- 2. Workstation power not grounded (occasional)
- 3. Personnel insufficiently qualified (occasional)
Inspect calibration labels on all PIP test equipment
- Test point
- Equipment being used for PIP
- Expected
- Current calibration label present, issued by certified facility
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Voltage measurement test failure or DISCARD LED lights
During voltage measurement test, DISCARD LED illuminates instead of A-READY LED, indicating device or power supply configuration error
Ranked causes
- 1. Reversed polarity connection between power supply and device (common)
- 2. Device failure or fault (occasional)
- 3. Incorrect dc power supply setting (common)
Verify polarity of power supply connection
- Test point
- Device positive (+) battery pin and power supply positive (+) terminal
- Expected
- Positive connected to positive, negative to negative
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
A-READY LED does not light within 15 seconds patient safety
During I2C bus test, the A-READY LED fails to illuminate within the expected 15-second window.
Ranked causes
- 1. Battery I2C communication failure (common)
- 2. Device I2C bus communication failure (occasional)
Verify A-READY LED lights within 15 seconds after pressing ENTER
- Test point
- A-READY LED
- Expected
- LED lights within 15 seconds
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Event codes stored in log
Device displays event codes in Event Log; codes may indicate transient EMI, ESD, or errors
Ranked causes
- 1. Transient electromagnetic interference (EMI) (occasional)
- 2. Electrostatic discharge (ESD) (occasional)
Unplug Battery Support System 2 from ac line power
- Test point
- ac line power connection
- Expected
- Device unpowered
3 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Voltage Measurement Test failure patient safety
Device fails to measure terminal voltage of installed batteries at discrete levels; DISCARD LED lights instead of A-READY LED within 15 seconds
Ranked causes
- 1. Reversed polarity connection between power supply and device (common)
- 2. Device failure or incorrect dc power supply setting (occasional)
Verify polarity connection between power supply and device
- Test point
- Device positive (+) battery pin and power supply positive (+) terminal
- Expected
- Power supply positive terminal connected to device positive pin
3 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Battery connector pins bent, broken, or corroded patient safety
Battery connector pins exhibit visible damage including bending, breaks, corrosion, or wear
Ranked causes
- 1. Physical damage to connector pins (occasional)
Visually examine each leaf on connector pins
- Test point
- battery connector pin leaves
- Expected
- No cracks or breaks visible
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Keypad Test patient safety
Verify front panel keypad responsiveness and LED illumination during Performance Inspection Mode
Ranked causes
- 1. Keypad not properly calibrated or keys not responding (unknown)
Enter Performance Inspection Mode Keypad Test passcode
- Test point
- Front panel keys
- Expected
- Device momentarily illuminates all three ready legends, then continuously flashes all three charge LEDs (Test Number Entry Mode)
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: LIFEPAK SLA I2C Test patient safety
Performance inspection procedure for battery support system battery cells using test mode
Ranked causes
- 1. Battery Well C requires testing (common)
Test battery Well C shelf life
- Test point
- Well C test number 123-A
- Expected
- As per shelf life specification
3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Low/Medium Current Discharge Test patient safety
Performance inspection procedure for Battery Support System 2 current discharge testing across three battery wells
Ranked causes
- 1. Well A, B, and C discharge validation required (unknown)
Execute Low Current Discharge Test for Well A
- Test point
- Well A
- Expected
- Test number 221 (A-CONDITION, B-CONDITION, C-CONDITION)
7 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Performance inspection mode tests patient safety
Verify device diagnostic tests: Power-On LED sequence, Keypad input, Fan operation, Battery I2C communication, Thermistor limits, Charge current levels, Discharge current levels
Ranked causes
- 1. Verification of system diagnostic capability (common)
Power-On LED Test sequence execution
- Test point
- Front panel LEDs
- Expected
- All LEDs light in predetermined sequence
- Tools
- Visual inspection
6 more checks with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Performance Inspection Procedure patient safety
Verify Battery Support System 2 functionality using specified test equipment
Ranked causes
- 1. Equipment setup and validation for PIP (unknown)
Verify LIFEPARK NiCd battery availability
- Test point
- Test equipment inventory
- Expected
- Medtronic MIN 3009376 NiCd battery with fuel gauge present
4 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Performance Inspection Procedure (PIP) patient safety
Equipment verification and workstation setup for PIP testing of Battery Support System 2
Ranked causes
- 1. Test equipment not properly calibrated (common)
Verify test equipment has current calibration label
- Test point
- Test equipment
- Expected
- Current calibration label from certified calibration facility
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: PIP Test Equipment Requirements
Selection and verification of appropriate test equipment for Performance Inspection Procedure
Ranked causes
- 1. Incorrect or non-equivalent test equipment used (common)
Verify test equipment meets specifications
- Test point
- Test equipment
- Expected
- Equipment listed in PIP Test Equipment Requirements or equivalent specifications
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: PIP Voltage Measurement high voltage
Performance Inspection Procedure voltage measurement test for battery support wells A, B, C using high and low voltage test numbers
Ranked causes
- 1. Routine calibration and verification procedure (unknown)
Connect device to ac line power
- Test point
- ac line connection
- Expected
- Device powered and ready for test entry
3 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Thermistor Test patient safety
Performance Inspection Procedure test for thermistor function across three battery wells using LIFEPAK NiCd batteries
Ranked causes
- 1. Thermistor malfunction or battery failure (unknown)
Install LIFEPAK NiCd battery in Well A
- Test point
- Well A
- Expected
- Battery installed
5 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Chassis leakage current exceeds acceptable limits patient safety
Safety analyzer measures excessive leakage current from battery wells during performance inspection procedure
Ranked causes
- 1. Leakage current fault in battery well circuitry (unknown)
Measure chassis leakage current at battery well negative pin (normal mode)
- Test point
- Battery Well A negative (-) pin
- Expected
- less than 100 µa, <100 µa
- Tools
- Safety analyzer
1 more check with pass and fail actions are in ServiceForge. Connect ServiceForge to your AI
Chassis leakage current exceeds limit high voltage
Safety analyzer detects excessive leakage current from chassis to ground during performance inspection procedure
Ranked causes
- 1. Chassis insulation degradation or fault (unknown)
Measure chassis leakage current (grounded analyzer)
- Test point
- Well A negative battery pin
- Expected
- less than 100 µa, < 100 µa
- Tools
- Safety analyzer
3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Chassis leakage current out of specification high voltage
Measured leakage current exceeds acceptable limits during performance inspection procedure
Ranked causes
- 1. Chassis leakage current exceeds 100 µa (normal mode) or 300/500 µa (lifted ground mode) (unknown)
Measure chassis leakage current in normal mode
- Test point
- Analyzer chassis clip to Well A negative battery pin
- Expected
- less than 100 µa, <100 µa
- Tools
- Safety analyzer
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Depleted battery insufficient for discharge test
Battery cannot supply required discharge currents to complete Low Current Discharge Test
Ranked causes
- 1. Battery depleted below minimum charge level (occasional)
Verify battery charge state before discharge test
- Test point
- Test battery
- Expected
- Battery charged to operational level; able to supply required test currents
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Event code logged patient safety
Battery Support System 2 logs event codes when internal program or process fails to execute properly. Event codes have three digits derived from front panel LEDs, with first digit from battery Well A LEDs, second from Well B LEDs, third from Well C LEDs.
Ranked causes
- 1. Internal program or process failure (unknown)
Derive event code from front panel LEDs
- Test point
- Well A, Well B, Well C LED indicators
- Expected
- Three-digit code where CHARGE=3, CONDITION=2, SHELF LIFE=1 for each well
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Event Log display and clear
Access and manage first five entries of the Event Log during performance inspection mode
Ranked causes
- 1. Review device event history (common)
Event Log display access
- Test point
- Performance inspection mode menu
- Expected
- First five entries accessible
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Event Log is empty
No numerical codes are displayed in the Event Log and all three battery well LEDs remain off
Ranked causes
- 1. No events recorded (unknown)
Passcode entry timeout
Device DISCARD LEDs illuminate when passcode not entered within time limit
Ranked causes
- 1. Passcode entry exceeds 15 second window (occasional)
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Reversed polarity connection detected caution
DISCARD LED illuminates during test setup, indicating polarity error in test connections
Ranked causes
- 1. Reversed polarity in test setup connections (common)
Verify polarity of all test setup connections
- Test point
- Test battery terminals and lead connections
- Expected
- Positive to positive, negative to negative connections
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
SERVICE legend illuminates steadily
Front panel SERVICE legend illuminates steadily during power-up self test, indicating self-test failure detected
Ranked causes
- 1. Power-up self-test failure detected (unknown)
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
SERVICE legend steady after self-test
Front panel SERVICE legend illuminates steadily, indicating power-up self-test failure
Ranked causes
- 1. Power-up self-test failure (unknown)
Smart battery pogo pins bent, broken, or corroded patient safety
Smart battery pogo pins show signs of damage or loss of spring function
Ranked causes
- 1. Physical damage or wear to pogo pins (occasional)
Verify pogo pin free range of motion and spring action
- Test point
- smart battery pogo pins
- Expected
- Pin moves freely with visible spring action
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
View event codes from Battery Support System 2
Access stored event codes in the Event Log via power-up self-test mode to diagnose transient EMI or ESD events
Ranked causes
- 1. Transient EMI or ESD detected (occasional)
Unplug Battery Support System 2 from ac line power
- Test point
- Power inlet
- Expected
- Device unplugged
3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Voltage measurement test at high level
Voltage measurement test procedure for 15.6 V battery well measurement
Ranked causes
- 1. Standard calibration/measurement procedure (unknown)
Set power supply output to high voltage level
- Test point
- DC power supply output
- Expected
- 15.6 ±0.1 V, ±0.1 V
- Tools
- DMM
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Voltage measurement test at low level
Voltage measurement test procedure for 4.0 V battery well measurement
Ranked causes
- 1. Standard calibration/measurement procedure (unknown)
Set power supply output to low voltage level
- Test point
- DC power supply output
- Expected
- 4.0 ±0.1 V, ±0.1 V
- Tools
- DMM
3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Error codes
| Code | Meaning | Trigger | Severity |
|---|---|---|---|
101 | Shelf Life event - Position A | Self test or inspection mode triggers shelf life status check | warning |
102 | Condition event - Position C | Self test or inspection mode triggers condition check | warning |
102 | Shelf Life event with condition change | Self-test completion; keypad entry A-SHELF LIFE, B-None, C-CONDITION | unknown |
103 | Charge event - Position C | Self test or inspection mode triggers charge status check | warning |
103 | Shelf Life event with charge change | Self-test completion; keypad entry A-SHELF LIFE, B-None, C-CHARGE | unknown |
111 | Shelf Life event - Multiple positions | Self test or inspection mode triggers comprehensive shelf life check | warning |
111 | Process stack overflow | Software process stack grows beyond 20 levels | critical |
112 | Process stack underflow | Software process stack underflows | error |
112 | Shelf Life and condition change event | Self-test completion; keypad entry A-SHELF LIFE, B-SHELF LIFE, C-CONDITION | unknown |
112 | Condition event - Multiple positions | Self test or inspection mode triggers comprehensive condition check | warning |
113 | Event Log clear procedure | operator scrolls to code 113 and presses ENTER in Field Test Mode | info |
113 | Process not found in interrupt | Software process not found during interrupt handling | error |
121 | Serial buffer overflow | Serial communication buffer overflows | error |
122 | Open fuse or bad driver | Fuse open or driver circuit failure detected | error |
132 | HC11 CONFIG error | Microcontroller configuration error | error |
133 | System temperature fault | System temperature exceeds safe limits | error |
211 | RAM failure | Random access memory failure detected | critical |
212 | ROM failure | Read-only memory failure detected | critical |
213 | EEPROM failure | Electrically erasable programmable read-only memory failure | critical |
221 | Erroneous Op-Code | Invalid operation code detected during execution | critical |
222 | DAC failure | Digital-to-analog converter failure detected | error |
223 | Watchdog timeout | Watchdog timer expires without reset | critical |
231 | Erroneous IRQ | Invalid interrupt request detected | error |
232 | Discharge current not met | Battery discharge current below specified level | error |
233 | Charge current not met | Battery charge current below specified level | error |
DISCARD | LED indication that appears during thermistor test | Thermistor test initiated with battery installed | warning |
DISCARD | Thermistor test failure or battery failure indication | A-READY LED does not illuminate within 15 seconds or DISCARD LED illuminates | error |
DISCARD LED | Device has detected an error condition during voltage measurement test | Reversed polarity connection between power supply and device or device failure | error |
DISCARD LED | Reversed polarity connection detected in test setup | Reversed polarity connection anywhere in the test setup | warning |
Likely causes and actions for each code are in ServiceForge. Connect ServiceForge to your AI
Community
0 fixes logged by technicians through their AI, with outcomes, for this model.
ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.