FR FieldReady Academy
Infusion pumps · Plum family

ICU Medical Plum 360: troubleshooting and error codes

The ServiceForge knowledge base holds 137 documented symptoms for the ICU Medical Plum 360, with 197 ranked causes, 173 diagnostic checks with test points and expected values, and 164 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI

Symptoms

Alarm N101: No action timeout patient safety

Multiple variants of N101 timeout alarms when operator does not respond within specified time (15 seconds to 2 minutes). LCD displays 'No Action Alarm!' with context-specific prompt.

Ranked causes

  1. 1. Operator inaction timeout during standby selection (occasional)
  2. 2. Operator inaction during program confirmation (titration) (occasional)
  3. 3. Operator inaction after rate recalculation alert (occasional)
  4. 4. Operator inaction during stop line selection (occasional)
  5. 5. Operator inaction during start line selection (occasional)
  6. 6. Operator inaction on program confirmation (new program) (occasional)
  7. 7. Operator inaction with soft limit override pending (rare)
  8. 8. Operator inaction when both lines stopped (occasional)
  9. 9. Operator inaction when Line A stopped (occasional)
  10. 10. Operator inaction when Line B stopped (occasional)

10 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Proximal occlusion test fails patient safety

Proximal occlusion test does not pass during PVT

Ranked causes

  1. 1. Closed proximal clamp (common)
  2. 2. Cassette not properly primed (occasional)
  3. 3. Defective cassette (occasional)
  4. 4. Dirty sensor pin (occasional)
  5. 5. Defective APP PWA (rare)
First check

Verify proximal clamp is open

Test point
Proximal clamp on administration set
Expected
Clamp fully open; fluid flows freely

2 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Proximal occlusion test failure

Proximal occlusion alarm triggered during functional test procedure

Ranked causes

  1. 1. Closed proximal clamp (common)
  2. 2. Cassette not properly primed (common)
  3. 3. Defective cassette (occasional)
  4. 4. Dirty sensor pin (occasional)
  5. 5. Defective APP PWA (rare)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N160: Line B VTBI complete patient safety

LCD displays variants of 'Line B VTBI complete'. Line B delivery finished under different CCA or current CCA; action required.

Ranked causes

  1. 1. Line B piggyback delivery complete under prior CCA with no Line A delivery (occasional)
  2. 2. Line B complete under prior CCA with concurrent Line A delivery (occasional)
  3. 3. Line B piggyback delivery complete under current CCA with no Line A (occasional)
  4. 4. Line B concurrent delivery complete under current CCA (occasional)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Distal occlusion test fails patient safety

Distal occlusion test does not pass during PVT

Ranked causes

  1. 1. Cassette not properly primed (common)
  2. 2. Defective cassette (occasional)
  3. 3. Dirty sensor pin (occasional)
  4. 4. Defective APP PWA (rare)
First check

Re-prime cassette

Test point
Cassette inlet/outlet
Expected
No air bubbles visible; fluid flows smoothly

3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Distal occlusion test failure patient safety

Distal occlusion detection test fails during performance verification test

Ranked causes

  1. 1. Cassette not properly primed (common)
  2. 2. Defective cassette (common)
  3. 3. Dirty sensor pin (occasional)
  4. 4. Defective infusion mechanism (occasional)
First check

Verify cassette priming

Test point
Cassette fluid pathway
Expected
Cassette fully primed without air pockets

2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm loudness test fails

Alarm loudness test does not pass during PVT

Ranked causes

  1. 1. Defective CPU (occasional)
  2. 2. Defective peripheral assembly (occasional)
  3. 3. Defective piezo alarm assembly (rare)
First check

Replace CPU PWA

Test point
CPU module
Expected
Alarm sounds at correct volume during test

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm loudness test failure

Piezo alarm does not produce expected volume level during functional test

Ranked causes

  1. 1. Defective CPU (rare)
  2. 2. Defective peripheral assembly (rare)
  3. 3. Defective piezo alarm assembly (rare)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Delivery accuracy test fails patient safety

Delivery accuracy test does not pass during PVT

Ranked causes

  1. 1. Set not properly primed (common)
  2. 2. Damaged or faulty cassette (occasional)
  3. 3. Defective infusion mechanism assembly (rare)
First check

Re-prime cassette

Test point
Cassette inlet/outlet
Expected
No air bubbles; fluid flows at proper rate

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Delivery accuracy test failure

Infused volume does not match programmed dose during accuracy test

Ranked causes

  1. 1. Set not properly primed (common)
  2. 2. Damaged or faulty cassette (common)
  3. 3. Defective infusion mechanism assembly (occasional)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Distal air-in-line test fails patient safety

Distal air-in-line test does not pass during PVT

Ranked causes

  1. 1. Defective special cassette (common)
  2. 2. Dirty sensors (occasional)
  3. 3. Defective APP PWA (rare)
First check

Replace special cassette

Test point
Air-in-line sensor cassette slot
Expected
New cassette installed; test passes

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Distal air-in-line test failure

Air detected in distal line during functional test procedure

Ranked causes

  1. 1. Defective special cassette (occasional)
  2. 2. Dirty sensors (occasional)
  3. 3. Defective APP PWA (rare)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Proximal air-in-line test fails patient safety

Proximal air-in-line test does not pass during PVT

Ranked causes

  1. 1. Defective special cassette (common)
  2. 2. Dirty sensors (occasional)
  3. 3. Defective APP PWA (rare)
First check

Replace special cassette

Test point
Air-in-line sensor cassette slot
Expected
New cassette installed; test passes

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Proximal air-in-line test failure

Air detected in proximal line during functional test procedure

Ranked causes

  1. 1. Defective special cassette (occasional)
  2. 2. Dirty sensors (occasional)
  3. 3. Defective APP PWA (rare)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Proximal occlusion or air on Line A during delivery patient safety

Proximal occlusion or air detected on Line A during delivery using negative or peak detection algorithm.

Ranked causes

  1. 1. Kinked proximal Line A (common)
  2. 2. Closed clamp on Line A (occasional)
  3. 3. Excessive air creating backpressure (occasional)
First check

Inspect Line A for kinks

Test point
Line A tubing
Expected
Tubing straight, unkinked, not clamped

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Unrestricted flow test fails patient safety

Unrestricted flow test does not pass during PVT

Ranked causes

  1. 1. Cassette not properly seated (common)
  2. 2. Defective cassette (occasional)
  3. 3. Defective or dirty valve pins (occasional)
First check

Reseat cassette

Test point
Cassette slot
Expected
Cassette fully seated

1 more check with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Unrestricted flow test failure patient safety

Unrestricted flow test fails; pump does not deliver fluid freely

Ranked causes

  1. 1. Cassette not properly seated (common)
  2. 2. Defective cassette (common)
  3. 3. Defective or dirty valve pins (occasional)
First check

Verify cassette seating

Test point
Cassette insertion area
Expected
Cassette fully inserted and locked

1 more check with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N161: Line A VTBI complete patient safety

LCD displays variants of 'VTBI Completed Line A'. Line A delivery finished under prior or current CCA; action required.

Ranked causes

  1. 1. Line A complete under prior CCA with concurrent delivery still active (occasional)
  2. 2. Line A delivery complete under current CCA (occasional)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery current out of range high voltage

Average battery current during operation exceeds safe limits; power supply or load circuit failure detected

Ranked causes

  1. 1. Power supply current limiting circuit failure or excessive device load (occasional)
  2. 2. Infusion mechanism draw excessive current (occasional)
First check

Power cycle infuser

Test point
Power switch
Expected
Device powers on; no over-current alarm after 30 seconds

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery not detected high voltage

Battery not recognized by power supply circuit; loose connection, corrosion, or battery failure

Ranked causes

  1. 1. Loose battery connector or corrosion on battery terminals (common)
  2. 2. Defective battery or cable (occasional)
First check

Verify battery connector seating

Test point
Battery connector terminals
Expected
Connectors fully seated with no gaps; clean terminals

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery trickle charge current high after full charge high voltage

Battery trickle charging current exceeds expected value after full charge is reached

Ranked causes

  1. 1. Defective or worn battery (common)
  2. 2. Power supply sensing circuit failure (occasional)
First check

Verify battery fully charged

Test point
Battery charge indicator display
Expected
Charge indicator shows full (typically 10 bars)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Cassette alarm test fails

Cassette alarm test does not pass during PVT

Ranked causes

  1. 1. Cassette not properly seated (common)
  2. 2. Defective cassette (occasional)
First check

Reseat cassette

Test point
Cassette seating
Expected
Cassette fully inserted and locked

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Cassette test failure patient safety

Faulty cassette, proximal occlusion, or air detected during cassette integrity test at startup

Ranked causes

  1. 1. Defective or incompatible cassette (occasional)
  2. 2. Proximal occlusion or air in cassette (common)
First check

Run cassette test

Test point
Cassette with administration set installed
Expected
Cassette test passes without fault indication

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Cassette test failure

Faulty cassette, proximal occlusion, or air detected during cassette integrity test. Alarm N251 displayed.

Ranked causes

  1. 1. Occluded proximal line (common)
  2. 2. Faulty cassette (occasional)
First check

Open and close cassette door to retry test

Test point
Cassette door
Expected
Test completes without error

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Distal occlusion during delivery patient safety

Distal occlusion detected using peak detection algorithm during infusion delivery. Alarm N186 displayed.

Ranked causes

  1. 1. Kinked or occluded distal line (common)
  2. 2. N192 alarm active for 60+ seconds without pressure drop (occasional)
First check

Inspect distal IV line

Test point
Patient IV line and site
Expected
No kinks or occlusions visible

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Infuser settings improperly configured

Device settings or drug library is improperly configured causing operation failures

Ranked causes

  1. 1. Non-recoverable software or drug library update failure (occasional)
  2. 2. Invalid network security certificates or WebConfig password loss (occasional)
First check

Verify reset completion and factory defaults applied

Test point
Biomed settings screen
Expected
Infuser settings restored to factory defaults, drug library restored

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Proximal line occlusion not detected patient safety

Alarm does not sound or message does not flash when proximal tubing is clamped during infusion

Ranked causes

  1. 1. Occlusion sensor defective (common)
  2. 2. Alarm circuit malfunction (occasional)
First check

Select Line A

Test point
Line A selection
Expected
Line A selected on delivery screen

5 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Proximal occlusion on Line A patient safety

Blockage detected on secondary port (Line A) during backpriming, cassette integrity test, or delivery

Ranked causes

  1. 1. Line clamped or syringe lacks free space (common)
  2. 2. Excessive air creating backpressure in cassette (occasional)
First check

Verify secondary line is unclamped

Test point
Secondary port (Line A)
Expected
Line unclamped and free to flow

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Self-test fails

Device self-test fails to complete after power on/reset cycle

Ranked causes

  1. 1. Cassette not properly installed (common)
  2. 2. Defective CPU PWA (occasional)
First check

Inspect cassette seating and reinstall

Test point
Cassette slot
Expected
Cassette fully seated with no gaps

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

ADC test error during power-on self-test

ADC test failure during power-on initialization. Alarm E300 displayed.

Ranked causes

  1. 1. CPU or ADC circuit failure (rare)
First check

Power cycle the infuser

Test point
Power switch
Expected
Device powers on without ADC error

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

ADC test error during power-on self-test caution

Analog-to-Digital Converter test failure during infuser initialization

Ranked causes

  1. 1. CPU PWA failure or configuration error (occasional)
First check

Power cycle infuser

Test point
Power switch
Expected
Device powers off then on; self-test completes without error

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N102: Programming not complete patient safety

LCD displays 'Programming not complete! Action required!' No operator input for 2 minutes after power-on or with cassette installed/program confirmed.

Ranked causes

  1. 1. Inaction during initial setup after power-on or program confirmation (occasional)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N103: Data cleared, reprogramming required patient safety

LCD displays 'Data was cleared. Re-enter all programming'. Retention memory (SEEP) corruption detected; delivery parameters lost.

Ranked causes

  1. 1. Retention memory (SEEP) corrupted (rare)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N104: Callback to Line B patient safety

LCD displays 'Callback to Line B! Silence audio to clear.' Line B infusion complete; alerts operator to check line or replenish.

Ranked causes

  1. 1. Line B VTBI reached 0 in piggyback/concurrent mode (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N105: Callback to Line A patient safety

LCD displays 'Callback to Line A! Silence audio to clear.' Line A infusion complete; alerts operator to check line or replenish.

Ranked causes

  1. 1. Line A VTBI reached 0 in multistep therapy (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N106: Bolus complete on Line B patient safety

LCD displays 'Bolus complete on Line B! Silence audio to clear.' Bolus delivery on Line B finished with nurse callback configured.

Ranked causes

  1. 1. Bolus delivery on Line B completed (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N107: Bolus complete on Line A patient safety

LCD displays 'Bolus complete on Line A! Silence audio to clear.' Bolus delivery on Line A finished with nurse callback configured.

Ranked causes

  1. 1. Bolus delivery on Line A completed (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N108: Cassette door opened during delayed start

LCD displays 'Door opened! Delayed Start! Close Door'. Cassette door was opened while infusion in Delayed Start state.

Ranked causes

  1. 1. Cassette door opened during Delayed Start state (occasional)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N56: Battery insufficient capacity

LCD displays 'Keep Plugged into AC! Service battery / replace pump.' Battery charge is depleted or failed.

Ranked causes

  1. 1. Battery does not have sufficient capacity (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N57: Battery or charger failure

LCD displays 'Keep Plugged into AC! Service battery / replace pump.' Battery or charger did not respond to charger voltage pin state.

Ranked causes

  1. 1. Battery or charger did not respond to VFLOAT pin state (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm N58: Low battery level

LCD displays 'Low Battery! Plug into AC power!' Battery charge is low but not yet depleted.

Ranked causes

  1. 1. Battery charge level is low (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Alarm volume control not working

Volume control knob on rear of infuser does not change alarm loudness when rotated

Ranked causes

  1. 1. Volume potentiometer defective (occasional)
First check

Rotate volume control clockwise

Test point
Volume control knob on rear panel
Expected
Alarm loudness increases

1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Audio alarm failure (piezo) caution

Piezo alarm is off but sensed as on, or on but sensed as off. Alarm E301 displayed.

Ranked causes

  1. 1. Piezo alarm malfunction (rare)
First check

Power cycle and listen for alarm tone

Test point
Piezo speaker
Expected
Alarm sounds when triggered

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Audio alarm piezo failure caution

Piezo speaker malfunction detected during self-test; alarms will not produce audible alert

Ranked causes

  1. 1. Defective piezo alarm speaker or CPU control circuit (occasional)
First check

Power cycle infuser

Test point
Power switch
Expected
Self-test completes; audio alarm sounds during test

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Audio PAUSED button not muting alarm

Pressing AUDIO PAUSED does not silence alarm while message continues to flash on display

Ranked causes

  1. 1. Audio mute circuit defective (occasional)
First check

Press AUDIO PAUSED button during alarm

Test point
AUDIO PAUSED softkey
Expected
Alarm sound stops immediately; alarm message continues flashing on display

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery ADC at high or low limit

Alarm E447 triggered; battery voltage measurement at the extreme edges of valid range

Ranked causes

  1. 1. Battery condition abnormal (occasional)
First check

Measure battery voltage

Test point
Battery terminals
Expected
Within specified range

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery charge current high after 6 hours high voltage

After six hours of charging, battery charge current remains above expected value indicating charging circuit or battery failure

Ranked causes

  1. 1. Defective battery or power supply charging circuit (occasional)
First check

Monitor charge current during 6-hour charging cycle

Test point
Battery during AC charging in Standby
Expected
Charge current drops below expected threshold by 6 hours

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery charge current too high after 6 hours

After 6 hours of charging, battery charge current is above expected value. Alarm E328 displayed.

Ranked causes

  1. 1. Defective battery or charging circuit (occasional)
First check

Monitor charging current at 6-hour mark

Test point
Battery charging circuit
Expected
Charge current within specification at 6 hours

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery charging current failure

Charging current does not drop below end-of-charge threshold within 8 hours. Alarm E321 displayed.

Ranked causes

  1. 1. Defective battery or charging circuit (occasional)
First check

Discharge battery to 5 or fewer bars

Test point
Battery charge indicator
Expected
Indicator displays 5 bars or less

1 more check with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery charging current failure high voltage

Charging current does not drop to expected threshold within six to eight hour charging cycle

Ranked causes

  1. 1. Battery charging circuit failure or defective battery (occasional)
First check

Verify charging current drops after 8 hours AC charging

Test point
Battery during charging in Standby mode
Expected
Charging current below end-of-charge threshold after 8 hours

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery current out of range (excessive draw)

Average battery current out of range or current limiting circuitry failure. Alarm E320 displayed.

Ranked causes

  1. 1. Power supply failure or hardware excessive current draw (rare)
First check

Power cycle the infuser

Test point
Power supply output
Expected
Device powers on without current error

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery depleted

Infuser running on battery power with voltage below depleted battery threshold. Alarm N252 displayed.

Ranked causes

  1. 1. Battery voltage too low (common)
First check

Check power source connection

Test point
AC power inlet
Expected
AC power connected and stable

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery depleted caution

Infuser running on battery power below depleted battery threshold; must be plugged into AC immediately

Ranked causes

  1. 1. Insufficient battery charge for continued operation (common)
First check

Verify AC power connection

Test point
Power inlet and mains outlet
Expected
AC power cable connected to live outlet

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery not detected

Battery not detected due to loose connections, pinched conductors, corrosion, or battery failure. Alarm E326 displayed.

Ranked causes

  1. 1. Loose or corroded battery connection (common)
First check

Visually inspect battery connections

Test point
Battery terminals and connectors
Expected
Connections tight, no corrosion, no pinched wires

1 more check with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery over-voltage input asserted high voltage

Battery voltage regulation circuit detected over-voltage condition; charging circuit malfunction

Ranked causes

  1. 1. Charging circuit regulator failure or external over-voltage source (occasional)
First check

Power cycle infuser

Test point
Power switch
Expected
No over-voltage alarm after self-test

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery over-voltage on input pin high voltage

Battery over-voltage input pin asserted. Defective charging circuit. Alarm E324 displayed.

Ranked causes

  1. 1. Charging circuit failure (rare)
First check

Power cycle the infuser

Test point
Charging circuit
Expected
Device powers on without over-voltage error

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery trickle charge current too high

Battery fully charged but trickle charge current above expected value. Defective or worn battery. Alarm E323 displayed.

Ranked causes

  1. 1. Defective or worn battery or sensing circuit failure (occasional)
First check

Measure trickle charge current after full charge

Test point
Battery charging circuit
Expected
Trickle current within specified range

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery voltage exceeds expected limit

Battery voltage greater than expected limit. Defective sensing circuit. Alarm E325 displayed.

Ranked causes

  1. 1. Defective battery or sensing circuit (occasional)
First check

Measure battery voltage at terminals

Test point
Battery terminals
Expected
Voltage within specification

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery voltage greater than expected limit high voltage

Measured battery voltage exceeds safe operating maximum; sensing circuit or battery failure

Ranked causes

  1. 1. Battery defective or over-charged; sensing circuit failure (occasional)
First check

Verify battery voltage is within limits

Test point
Battery connector on power supply PWA
Expected
Voltage within nominal range (typically 10-12 V for lithium battery)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery zero reference ADC out of range high voltage

Battery voltage reference measurement circuit malfunction detected during self-test

Ranked causes

  1. 1. Power supply measurement circuit failure (occasional)
First check

Power cycle infuser

Test point
Power switch
Expected
Self-test passes; no ADC error on startup

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

More symptoms

  • Battery zero reference out of range
  • Broken distal pin detected during cassette test
  • Calibration: Delivery accuracy
  • Calibration: Display backlight intensity
  • Calibration: Display contrast
  • Cassette door opened during delivery
  • Cassette door opened during delivery
  • Cassette not properly installed
  • CPU timer 1 and 2 mismatch during self test
  • CPU timer and RTC mismatch during self test
  • CRC failure on drug library
  • Critical data verify error
  • Critical data verify error
  • Defective cassette
  • Display backlight failure
  • Display backlight failure
  • Display controller IC error
  • Display Controller IC error
  • Display not clear or pixels damaged
  • Display test fails
  • Display test failure
  • Distal air detected
  • Distal air exceeds threshold
  • Distal air sensor detects liquid with no cassette or sensor off
  • Distal air-in-line not detected
  • Distal occlusion detected
  • Distal occlusion with auto-restart configured
  • Electrical safety test fails
  • Electrical safety test failure
  • Error writing or reading SCP registers
  • Fatal software failures
  • Generic I/O valve motor error
  • Generic L/S valve motor error
  • Generic plunger motor error
  • Incorrect FLASH memory type on CE module
  • Infuser settings reset to factory defaults (software v15.1 and earlier)
  • Infuser settings reset to factory defaults (software v15.11 and later)
  • Key held down for 2+ consecutive minutes
  • Keypad buttons not responding
  • Keypad functional test failure
  • Keypad locked due to inadvertent input during delivery
  • Keypad locked during delivery interruption
  • Keypad test fails
  • LCD bias out of range during self test
  • Library key error
  • Network configuration failure
  • Network reset to factory defaults
  • Power hold signal stuck
  • Pressure sensor fails during delivery mode
  • Pressure sensor out of range while sensor off
  • Proximal air detected
  • Proximal air in lines exceeds threshold
  • Proximal air on Line A exceeds threshold
  • Proximal air on Line B exceeds threshold
  • Proximal air sensor self test fails or detects liquid with cassette removed
  • Proximal air-in-line not detected
  • Proximal occlusion on Line A during startup
  • Proximal occlusion on Line B
  • Proximal occlusion on Line B during delivery
  • Pump positioned too high above patient
  • Pump positioned too high above patient
  • Pumping does not resume after line unclamped
  • Real-time clock failure or invalid date/time
  • ROM checksum failure during self test
  • SCP register read/write error
  • SEEP block corrupted
  • SEEP calibration data CRC error
  • SEEP write verify read back error
  • Software attempting write to non-existent SEEP address
  • Software stack memory overflow
  • Unrestricted flow alarm
  • Unrestricted flow during cassette removal
  • Unrestricted flow from infusion mechanism
  • Unrestricted flow occurs
  • Volume infused and program delivery rate mismatch
  • Watchdog time limit out of range during power-on self test
  • Write with verify read back failure during power-on self test

77 more symptoms with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI

Error codes

CodeMeaningTriggerSeverity
E300ADC test error during power-on self-test and initializationAnalog-to-digital converter test fails during device startuperror
E300ADC test error during power-on self-testAnalog-to-Digital Converter test fails during device initializationerror
E301Audio alarm (piezo) failurePiezo speaker detection fails; sensor reports piezo off when on or on when offerror
E301Audio alarm (piezo) failure detectedPiezo alarm state mismatch: piezo off but sensed on, or on but sensed offerror
E302Display backlight failure (CCFT tube voltage out of range)Backlight CCFT tube voltage not in expected operating rangeerror
E302Display backlight (CCFT tube) failureBacklight voltage measured outside expected operating range during self-testerror
E320Battery current out of normal operating rangeAverage battery current measurement exceeds safe limits during operationerror
E320Battery current out of range; excessive current draw detectedAverage battery current exceeds limits or current limiting circuitry failure detectederror
E321Battery charging current did not drop below threshold after 8 hoursCharging current remains above end-of-charge threshold after 8-hour charge cycleerror
E321Battery charging current failure after long charge cycleCharging current fails to drop below end-of-charge threshold within 8 hours or below 1 ampere within 6 hourserror
E322Battery zero reference ADC out of correct rangeBattery voltage reference measurement fails during power-on self-testerror
E322Battery zero reference outside correct ADC count rangeBattery voltage reference point fails ADC calibration check during power-uperror
E323Battery trickle charge current above expected after full chargeTrickle charge current exceeds threshold after battery reaches full chargeerror
E323Battery trickle charge current above expected value when fully chargedTrickle charge current exceeds acceptable level after battery reaches full chargeerror
E324Battery over-voltage input pin assertedBattery voltage regulation detects over-voltage condition on input monitoring pinerror
E324Battery over-voltage input pin assertedBattery over-voltage protection input pin has been triggeredcritical
E325Battery voltage exceeds expected operating limitMeasured battery voltage greater than upper specification limiterror
E325Battery voltage measured above safe operating maximumMeasured battery voltage exceeds upper safety limit during power-on self-testerror
E326Battery not detected by power supply circuitBattery presence not recognized during power-on self-test; no connection detectederror
E326Battery not detected by systemBattery voltage or presence signal not detected during startup or during operationerror
E328Battery charge current too high after 6 hours of chargingCharging current measured at 6-hour mark exceeds expected valueerror
E328Battery charge current remains high after 6-hour chargingAfter 6 hours of charging, battery charge current measured above expected thresholderror
E340SCP (SPI controller) register read/write errorError detected when writing to or reading from SCP control registers during self-testerror
E340Error reading or writing SPI controller registers during power-upSPI controller register test fails during power-on CPU initializationerror
E341Critical data verification error in infusion mechanismData structure in infusion mechanism or control system fails CRC/parity checkerror
E341Critical data verify error during power-onStored critical data fails checksum or integrity verification during self-testerror
E342Display Controller IC communication errorDisplay controller integrated circuit fails to respond or communicate with CPU during self-testerror
E342Display controller IC error or communication failureDisplay controller integrated circuit detects internal error or fails communication testerror
E343Distal air sensor detects liquid with no cassette or when sensor OFFAir detector sees liquid when cassette not inserted or sensor is disabledcritical
E343Distal air sensor detects liquid with no cassette or sensor offSensor detects liquid when cassette absent or sensor disablederror
E344Distal air sensor self test ongoing with cassette inserted or sensor out of rangeSelf test active while cassette present or sensor out of rangeerror
E344Distal air sensor self test errorSelf-diagnostic failing while cassette is inserted or sensor is out of range after power-oncritical
E345Pressure sensor out of range while OFFPressure sensor reading out of spec when disabledcritical
E345Pressure sensor out of range while sensor offSensor reports out-of-range values during disabled stateerror
E346Pressure sensor fails during delivery modeSensor malfunction detected while infuser actively deliveringerror
E346Pressure sensor fails during deliveryPressure sensor malfunction while pump actively infusingcritical
E347Watchdog timer limit exceeded during bootCPU watchdog timer out of range during power-on self testcritical
E347Watchdog time limit out of range during power-on self testWatchdog timer measurement exceeds valid range at startuperror
E378Generic I/O valve motor errorMotor fails to respond or stalls during operationerror
E378Generic I/O valve motor errorI/O valve motor fails during control testcritical
E379Generic L/S valve motor errorLoad/sense valve motor fails during controlcritical
E379Generic L/S valve motor errorLoad/supply valve motor fails or stallserror
E380Generic plunger motor errorPlunger motor fails to respond or stallserror
E380Generic plunger motor errorPlunger drive motor malfunctioncritical
E430Proximal air sensor detects liquid inappropriatelyAir detector sees liquid with no cassette or when sensor disabledcritical
E430Proximal air sensor detects liquid with no cassette or sensor offSensor detects liquid when cassette absent or sensor disablederror
E431Proximal air sensor self test fails or detects liquid with cassette removedSelf test ongoing with cassette inserted or liquid detected when cassette removederror
E431Proximal air sensor self test failsProximal sensor self-diagnostic fails or detects liquid when cassette removedcritical
E432Pressure sensor out of range while disabledProximal pressure sensor reading out of spec when OFFcritical
E432Pressure sensor out of range while sensor offSensor reports out-of-range during disabled stateerror
E433Proximal pressure sensor failed during delivery modeSensor failure detected while infuser in active deliveryerror
E433Proximal pressure sensor failed during deliveryProximal pressure sensor malfunction while pump in delivery modecritical
E434Memory verify error during self testWrite and read-back mismatch during power-on self testcritical
E434Write with verify read back failure during power-on self testMemory write verification fails at startup diagnosticserror
E435Real-time clock failure or invalid date/time during power-on self testCurrent date or time invalid, or RTC malfunction detectederror
E435Real-time clock or date/time invalidRTC circuit fails or date/time value corrupt during boot self testcritical
E436ROM checksum failureROM code CRC mismatch during power-on self testcritical
E436ROM checksum failure during power-on self testROM data integrity check fails at startuperror
E437Various fatal software failuresMultiple software error conditions detectedcritical
E437Fatal software failureMultiple firmware errors or exception caught by watchdogcritical
E438Software stack memory overflowStack pointer exceeded memory boundscritical
E438Software stack memory overflowSoftware stack exceeds available memory spaceerror
E439Key held or activated for 2+ consecutive minutesAny keypad key continuously pressed for ≥2 minuteserror
E439Key stuck or held for 2+ minutesAny button continuously pressed for at least 2 consecutive minutescritical
E440Power hold signal stuckPower control latch failed to release during shutdown sequencecritical
E440Power hold signal stuckPower circuit stuck in hold state during shutdowncritical
E443LCD bias out of range during power-on self testDisplay bias voltage outside valid range at startuperror
E443LCD bias voltage out of rangeDisplay bias supply voltage out of spec during power-on self testcritical
E444CPU timer and RTC time mismatchSystem timer and real-time clock readings differ during self testcritical
E444CPU timer 2 and RTC measured times mismatch during power-on self testCPU timer 2 and real-time clock measurements do not matcherror
E445Real-time clock time invalid during power-on self testRTC time value out of valid range at startuperror
E445Real-time clock time invalid during bootRTC returns invalid date/time value during power-on self testcritical
E446CPU timer 1 and 2 time mismatchTwo independent CPU timer outputs diverge during boot self testcritical
E446CPU timer 1 and timer 2 measured times mismatch during power-on self testInternal timer measurements do not matcherror
E447Battery ADC value at high or low limit of rangeBattery voltage measurement at extreme edge of valid rangewarning
E447Battery ADC value at limitBattery voltage reading at high or low threshold during self testcritical
E448SEEP write verify errorSEEP (Storage Element Electrical Programmable) memory write-back verification failscritical
E448SEEP write verify read back errorSecondary EEPROM write verification failserror
E449SEEP calibration data CRC errorSecondary EEPROM calibration data integrity check failserror
E449SEEP calibration CRC errorCalibration data stored in SEEP fails integrity checkcritical
E451Volume and rate delivery mismatchCalculated delivered volume does not match programmed delivery ratecritical
E451Volume infused and program delivery rate mismatchMeasured infused volume does not match programmed rateerror
E453SEEP block corruptedSecondary EEPROM block data corruptederror
E453SEEP block corruptedSEEP data block fails integrity check during memory testcritical
E454Invalid SEEP write addressSoftware attempts to write to non-existent SEEP memory locationcritical
E454Software attempting write to non-existent SEEP addressFirmware attempts memory write outside valid address spacecritical
E455Incorrect FLASH non-volatile memory type on CE moduleCE module contains incompatible or incorrect flash memoryerror
E455Incorrect FLASH memory type on CE moduleFLASH chip on CE module does not match expected type or is missingcritical
E456Library key errorDrug library encryption key validation failscritical
E456Library key errorDrug library key validation failserror
E457CRC failure on drug libraryDrug library data integrity check failserror
E457Drug library CRC failureDrug library data integrity check fails during startupcritical
E458Broken distal pin detectedDistal cassette pin broken during self test or cassette insertion testcritical
E458Broken distal pin detected during cassette testCassette self test detects broken or missing distal pinerror
N101No action timeout alarm (multiple contexts)Operator fails to respond within 15 seconds to 2 minutes to on-screen promptwarning
N101Timeout on titration confirmation with standby optionNo operator action for 30 seconds; standby possiblewarning
N101Delivery start not completedNo operator action for 15 seconds after pressing START hardkeywarning
N101Timeout on new program confirmation with standby optionNo operator action for 2 minutes; standby possiblewarning
N101Timeout on Line A stop requiring clear or restartNo operator action for 2 minutes after Line A stoppedwarning
N102Programming not complete after power-onNo operator input for 2 minutes after power-on in Clinical modewarning
N102Programming not completeNo operator input for 2 minutes after power-on in Clinical mode or with cassette installedwarning
N103Data cleared; reprogramming requiredRetention memory (SEEP) corruption detected; autoclear activatederror
N103Delivery parameters corrupted and clearedCorruption of retained delivery parameters detectederror
N104Callback alarm triggered on Line B completionLine B VTBI reaches 0 with callback configuredinfo
N104Callback to Line BLine B VTBI reaches 0 (Loading Dose or multistep delivery step) with Callback configuredinfo
N105Callback to Line ALine A VTBI reaches 0 (Loading Dose or multistep delivery step) with Callback configuredinfo
N105Callback alarm triggered on Line A completionLine A VTBI reaches 0 with callback configuredinfo
N106Bolus delivery complete on Line BBolus delivery completes on Line B with callback configuredinfo
N106Bolus complete on Line BBolus delivery completes on Line B with Nurse Callback configuredinfo
N107Bolus complete on Line ABolus delivery completes on Line A with Nurse Callback configuredinfo
N107Bolus delivery complete on Line ABolus delivery completes on Line A with callback configuredinfo
N108Cassette door opened during delayed startCassette door opened while infusion in Delayed Starterror
N108Cassette door opened during Delayed StartCassette door opened while infusion in Delayed Start statewarning
N160Line B VTBI completedLine B delivery VTBI reaches 0 under prior or current CCAinfo
N160Line B VTBI complete in prior CCA with concurrent deliveryLine B delivery complete from different CCA; Line B concurrentinfo
N160Line B piggyback delivery completeLine B piggyback delivery complete; no Line A programmedinfo
N161Line A VTBI complete in prior CCALine A delivery complete from different CCAinfo
N161Line A VTBI completedLine A delivery VTBI reaches 0 under prior or current CCAinfo
N180Distal occlusion detectedDistal occlusion detected during backprime or cassette checkerror
N180Distal occlusion detectedDistal blockage while attempting backprime or during cassette checkwarning
N183Proximal occlusion detected on Line BProximal occlusion on Line B during cassette integrity testerror
N183Proximal occlusion detected on Line BProximal blockage on secondary line during cassette integrity test (peak detection algorithm)warning
N184Proximal occlusion detected on Line AProximal blockage on primary line during backprime (negative detection algorithm)warning
N184Proximal occlusion detected on Line AProximal occlusion on Line A during backprimeerror
N185Proximal occlusion detected on Line A during cassette integrity test (peak detection)Cassette integrity test detects proximal occlusion on Line Awarning
N185Proximal occlusion on Line A at startupProximal blockage on primary line during cassette integrity test (peak detection algorithm) at startupwarning
N186Distal occlusion during delivery with auto-restart exhaustedDistal blockage during delivery after maximum auto-restarts exhausted or auto-restart disabled; or N192 active for 60 seconds without pressure droperror
N186Distal occlusion detected during delivery after maximum auto-restartsPeak detection algorithm detects distal occlusion and maximum auto-restarts have occurred or auto-restart is offwarning
N187Pump mounted too high above patient causing distal occlusionNegative detection algorithm detects distal occlusion due to pump heightwarning
N187Pump positioned too high above patientDistal occlusion detected during delivery (negative detection algorithm)warning
N188Proximal occlusion detected on Line B during deliveryProximal blockage on Line B during delivery (negative detection algorithm)warning
N188Proximal occlusion detected on Line B (negative detection algorithm)Negative detection algorithm detects occlusion on Line B during deliverywarning
N189Proximal occlusion detected on Line B (peak detection algorithm)Peak detection algorithm detects occlusion on Line B during deliverywarning
N189Proximal occlusion on Line B during deliveryProximal blockage on Line B during delivery (peak detection algorithm)warning
N190Proximal occlusion detected on Line A during deliveryProximal blockage on Line A during delivery (negative detection algorithm)warning
N190Proximal occlusion or air detected on Line A during delivery (negative detection)Negative detection algorithm detects occlusion or air on Line A during infusionwarning
N191Proximal occlusion or air detected on Line A during delivery (peak detection)Peak detection algorithm detects occlusion or air on Line A during infusionwarning
N191Proximal occlusion or air detected on Line A during deliveryProximal blockage or air on Line A during delivery (peak detection algorithm)warning
N192Distal occlusion paused with auto-restart enabledDistal occlusion detected (peak detection algorithm) with auto-restart enabled and max retries not yet reachedwarning
N192Distal occlusion detected; auto-restart configured and in progressPeak detection algorithm detects distal occlusion with auto-restart enabled and retry attempts remainingwarning
N230Cumulative proximal air from both lines exceeds thresholdCumulative air detected at proximal sensor from Line A and Line B combinedwarning
N230Cumulative proximal air detected on Lines A and BCumulative proximal air from Line A and Line B combined exceeds air detection thresholdwarning
N231Proximal air bolus detected on Line BSingle air bolus at proximal sensor on Line B exceeds air detection thresholdwarning
N231Proximal air on Line B exceeds thresholdSingle air bolus at proximal sensor in Line B exceeds detection thresholdwarning
N232Proximal air on Line A exceeds thresholdSingle air bolus at proximal sensor in Line A exceeds detection thresholdwarning
N232Proximal air bolus detected on Line ASingle air bolus at proximal sensor on Line A exceeds air detection thresholdwarning
N233Cumulative air detected at distal sensorCumulative air at distal sensor exceeds air detection thresholdwarning
N233Cumulative distal air exceeds thresholdCumulative air detected at distal sensor exceeds thresholdwarning
N234Single distal air bolus exceeds thresholdSingle air bolus at distal sensor exceeds detection thresholdwarning
N234Single air bolus detected at distal sensorSingle air bolus at distal sensor exceeds air detection thresholdwarning
N250Cassette door opened during deliveryCassette door opened while infusion is runningwarning
N250Cassette door opened during active infusionCassette door was opened while infusion delivery was runninginfo
N251Cassette integrity test failedCassette test detected fault, occlusion, or air during startup integrity checkwarning
N251Cassette test failure detectedFaulty cassette, proximal occlusion, or air detected during cassette integrity testerror
N252Battery voltage depleted below safe levelInfuser running on battery power with voltage below depleted thresholdcritical
N252Battery depleted; infuser on battery power with low voltageInfuser running on battery and voltage drops below depleted battery thresholdcritical
N255Keypad locked; STOP or door open attempted during lockKeypad was locked when STOP softkey or cassette door open event occurred during deliveryinfo
N255Keypad locked during delivery interruptionKeypad lock active when [STOP] pressed or cassette door opened during deliveryinfo
N56Battery insufficient capacityBattery charge capacity is depleted or battery has failederror
N56Battery does not have sufficient capacityBattery lacks adequate charge capacitywarning
N57Battery or charger did not respond to charger voltage pin stateCharger voltage pin state (VFLOAT) not recognizederror
N57Battery or charger VFLOAT pin state failureBattery or charger did not respond to charger voltage pin state signalerror
N58Low battery levelBattery charge level drops below operational thresholdwarning
N58Battery charge level is lowLow battery charge detectedwarning

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ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.