GE Healthcare Giraffe OmniBed Carestation CS1: troubleshooting and error codes
The ServiceForge knowledge base holds 170 documented symptoms for the GE Healthcare Giraffe OmniBed Carestation CS1, with 365 ranked causes, 189 diagnostic checks with test points and expected values, and 62 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI
Symptoms
System Failure 15 high voltage
Safety Relay 1 test failure; unable to turn heater on or off by switching relay. If SF22 appears during operation, SF15 should appear at startup. Have 50-pin ribbon cable on hand.
Ranked causes
- 1. J1, J2, J4 not unplugged during calibration or JP1 not installed properly (common)
- 2. Air temperature sensor above 40C at power-up (occasional)
- 3. Defective sensor in compartment air probe (occasional)
- 4. Defective compartment sensor cable (occasional)
- 5. No output from heater isolation transformer; defective relay board (common)
- 6. Defective heater isolation transformer (occasional)
- 7. Defective DAC circuit on control board (occasional)
- 8. Defective solid state relay (SSR) (occasional)
- 9. Defective radiant heater SSR (occasional)
- 10. Defective incubator heater SSR (occasional)
- 11. Defective current sense circuit on relay board (occasional)
- 12. Defective 50-pin ribbon cable (occasional)
Verify J1, J2, J4 are disconnected and JP1 is seated
- Test point
- control board connectors J1, J2, J4 and jumper JP1
- Expected
- All connectors disconnected; JP1 in correct position per calibration procedure
7 more checks with pass and fail actions, 12 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Device will not power up, alarm sounds patient safety
Device fails to complete power-up sequence and alarm activates
Ranked causes
- 1. Defective scale (common)
- 2. Defective scale harness (common)
- 3. Defective Servo Oxygen board (occasional)
- 4. Defective Servo Oxygen cable (occasional)
- 5. Defective PF Battery (occasional)
- 6. Defective power supply (occasional)
- 7. Defective power harness to SBC (occasional)
- 8. Defective SBC (occasional)
- 9. Defective control board (rare)
9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
System Failure 0
Communication error between SBC and control board; alarm may activate if bed up pedal was pressed during power-up or other communication faults occur.
Ranked causes
- 1. Bed up pedal switch pressed during power-up (occasional)
- 2. Defective scale (occasional)
- 3. Defective scale harness (occasional)
- 4. Defective Servo Oxygen board (occasional)
- 5. Defective Servo Oxygen cable (occasional)
- 6. Defective PF Battery (rare)
- 7. Defective 14 pin ribbon cable (occasional)
- 8. Defective SBC (rare)
- 9. Defective control board (rare)
Disconnect scale and power cycle
- Test point
- probe panel
- Expected
- System Failure 0 clears
5 more checks with pass and fail actions, 9 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
System Failure 25: Fan rotation not detected caution
Fan rotation is not being detected by the optical fan sensor during power-up or operation
Ranked causes
- 1. Fan is not connected (common)
- 2. Fan or Fan Hub not seated properly (common)
- 3. Fan turning too slow (occasional)
- 4. Fan turning at different speed (occasional)
- 5. Fan turning in wrong direction (rare)
- 6. Defective Optical Sensor (occasional)
- 7. Defective Relay Board (occasional)
- 9. Defective fan motor (rare)
9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Humidity Failure Alarm caution
Alarm indicates humidifier function is disabled; opens safety relay 2
Ranked causes
- 1. Motor Drive Failure alarm is on (common)
- 2. Elevating base does not function (common)
- 3. Humidifier safety thermostat is open (common)
- 4. Defective humidifier heater or safety thermostat (occasional)
- 5. No mains voltage at humidifier isolation transformer input (occasional)
- 6. Defective relay board (occasional)
- 7. Humidity sensor failed (occasional)
Verify elevating base function
- Test point
- Elevating base
- Expected
- Base functions properly
3 more checks with pass and fail actions, 8 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
System Failure 22: Heater will not turn on during operation caution
During operation, either the radiant heater or the incubator heater will not turn ON
Ranked causes
- 1. Defective PF Battery (common)
- 2. Defective scale (occasional)
- 3. Defective scale harness (occasional)
- 4. Defective Servo Oxygen board (occasional)
- 5. Defective Servo Oxygen cable (occasional)
- 6. Defective audio circuit on control board (rare)
- 7. Defective control board (rare)
7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Elevating base and canopy will not go up or down patient safety
Mechanical elevation system does not respond to any control input
Ranked causes
- 1. Pedal switches are disabled on Operator Setup screen or Service screen (common)
- 2. Defective toroidal transformer (occasional)
- 3. No mains input to the toroidal transformer (occasional)
- 4. Defective fuse on relay board (occasional)
- 5. Defective 50 pin ribbon cable between relay and control board (occasional)
- 6. Defective relay board (occasional)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Low Oxygen patient safety
Sensor1 reading more than 3% below oxygen set point after change or canopy closure
Ranked causes
- 1. Low O2 supply pressure or flow (common)
- 2. Air leaks into patient compartment (common)
- 3. Supply valve not opening (occasional)
- 4. End cap safety valve not opening (occasional)
- 5. Calibration valve not closing (occasional)
- 6. Patient compartment vents occluded (occasional)
Measure O2 supply pressure
- Test point
- O2 inlet
- Expected
- >45 psi (310 kPa)
- Tools
- Pressure gauge
2 more checks with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Bed heater failure high voltage
Software turned on incubator heater but it is not turning on or current sense circuit not detecting operation. Alarm only activates when canopy is at bottom position.
Ranked causes
- 1. Bed safety thermostat is open (common)
- 2. Defective incubator heater, thermostat, or wire harness (occasional)
- 3. Defective incubator solid state relay (SSR) (occasional)
- 4. Defective 50-pin ribbon cable between relay and control board (occasional)
- 5. Defective relay board (rare)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
System Failure 30: Mains voltage reading outside expected range high voltage
Mains voltage reading LV1 is outside of the expected range for the detected voltage
Ranked causes
- 1. Mains Voltage Comp Circuit is not calibrated correctly (common)
- 2. High or low mains voltage (common)
- 3. Defective 50-pin ribbon cable between relay and control board (occasional)
- 4. Defective relay board (occasional)
- 5. Defective control board (rare)
5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
ADD WATER message stays on even after water has been added
Water level indicator message remains after refilling water reservoir
Ranked causes
- 1. Defective reservoir switch (common)
- 2. Defective 50 pin ribbon cable between relay and control board (occasional)
- 3. Defective relay board (occasional)
- 4. Defective control board (rare)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Black or Dim Display patient safety
Display is completely black or appears very dark with minimal visible content
Ranked causes
- 1. LCD Backlight Cable not fully seated (common)
- 2. Defective LCD Backlight cable (occasional)
- 3. Defective LCD (occasional)
- 4. Defective SBC (rare)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Canopy will not go up or down with pedal switches or hand switches, elevating base works OK patient safety
Canopy does not respond to any control; base elevation works
Ranked causes
- 1. Canopy motor turns - Defective belt or clutch (occasional)
- 2. Canopy motor does not turn - Defective canopy motor (occasional)
- 3. Canopy motor does not turn - Defective ribbon cable (occasional)
- 4. Canopy motor does not turn - Defective relay board (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Display stuck on Giraffe logo screen patient safety
Display boots but stays on Giraffe logo screen; alarm LEDs working and high priority alarm active
Ranked causes
- 1. 14 pin ribbon cable disconnected (common)
- 2. Defective ribbon cable (occasional)
- 3. Defective SBC (occasional)
- 4. Defective Control Board (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Heater Doors Not Closed Alarm caution
Alarm activates as canopy reaches halfway down and heater doors are not both closed
Ranked causes
- 1. Doors not closing fully (common)
- 2. Defective switch or harness (occasional)
- 3. Defective 50-pin ribbon cable between relay and control board (occasional)
- 4. Defective relay board (occasional)
Verify both heater doors close fully
- Test point
- Heater doors
- Expected
- Doors close fully as canopy starts to lower
2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Heater Doors Not Open Alarm caution
Alarm activates as canopy reaches top of travel and heater doors are not both open
Ranked causes
- 1. Doors not opening fully (common)
- 2. Defective switch or harness (occasional)
- 3. Defective 50-pin ribbon cable between relay and control board (occasional)
- 4. Defective relay board (occasional)
Verify both heater doors open fully
- Test point
- Heater doors
- Expected
- Doors open fully when canopy is all the way up
2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
In Transition - Heat Off Alarm caution
Alarm remains active when canopy reaches end position; should clear when canopy reaches proper position
Ranked causes
- 1. Defective rail drive belt (occasional)
- 2. Spring tube not adjusted correctly (warmer mode) (common)
- 3. Defective switch or harness (occasional)
- 4. Canopy not going low enough (incubator mode) (common)
Push canopy up slightly to test switch
- Test point
- Canopy position
- Expected
- Switch closes and alarm message clears
1 more check with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Left rail assembly damaged or worn caution
Rail assembly exhibits wear, binding, or improper movement during full range of travel
Ranked causes
- 1. Worn or damaged buoyancy springs (occasional)
- 2. Worn or damaged rollers (occasional)
- 3. Damaged or worn roller tensioning spring (occasional)
- 4. Damaged cable carrier links (occasional)
Inspect buoyancy springs for cracks, corrosion, or loss of tension
- Test point
- Spring assembly inside lift rail
- Expected
- Springs intact, full tension when compressed
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Oxygen Probe Failure patient safety
One sensor reading out of range or difference between sensors >3%
Ranked causes
- 1. Defective sensor(s) (common)
- 2. Leak or occlusion in sensor housing (occasional)
- 3. Defective cable or connection (occasional)
- 4. Defective servo O2 board (occasional)
Monitor sensor voltage readings
- Test point
- Servo O2 status screen
- Expected
- sensor0 and sensor1 both 5-90 mv, readings within 3%, 5-90 mv
2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Oxygen System Failure 1 caution
Sensor thermistor temperature reading out of range 15-55C
Ranked causes
- 1. Device temperature below 15C (common)
- 2. Cooling fan not running (occasional)
- 3. Defective thermistor or cable (occasional)
- 4. Defective servo O2 board (rare)
Monitor ambient temperature
- Expected
- Minimum 15C (59F)
- Tools
- Thermometer
2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Oxygen System Failure 5 patient safety
Check O2 Supply alarm silenced twice; sensor1 still <23%
Ranked causes
- 1. O2 supply not connected (common)
- 2. Calibration valve stuck in calibration position (occasional)
- 3. Supply valves not opening (occasional)
- 4. Leak or occlusion in sensor housing (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Radiant Heater Failure Alarm high voltage
Software turned on radiant heater but it is not turning on or current sense circuit not detecting operation
Ranked causes
- 1. Defective radiant heater or wire harness (common)
- 2. Defective warmer solid state relay (SSR) (occasional)
- 3. Defective 50-pin ribbon cable between relay and control board (occasional)
- 4. Defective relay board (occasional)
Measure radiant heater resistance
- Test point
- Radiant heater 3-pin connector
- Expected
- Specified resistance value
- Tools
- Ohmmeter
2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Scale icon does not appear on control panel
Scale icon missing from unit control panel display
Ranked causes
- 1. Scale not plugged in (common)
- 2. Defective cable (occasional)
- 3. Defective printed circuit board (occasional)
- 4. Defective scale receptacle (rare)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
System Failure 18: Defective variables caution
Error during system calibration or indicates SRAM circuit failure on control board
Ranked causes
- 1. Error occurs during System Calibration (common)
- 2. Defective SSR (occasional)
- 3. Defective current sense circuit on relay board (occasional)
- 4. Defective SRAM circuit on control board (rare)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
User Interface Touch Screen does not function
Touch screen is unresponsive to touch input or does not register contacts
Ranked causes
- 1. Foreign substance on Touch Screen surface (common)
- 2. Touch Controller flex cable connection not fully seated (occasional)
- 3. Touch Controller USB cable connection not fully seated (occasional)
- 4. Defective Touch Controller (rare)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
White Display or Distorted Display image patient safety
Display shows white screen or image is distorted/garbled
Ranked causes
- 1. LCD LVDS Cable not fully seated (common)
- 2. Defective LCD LVDS cable (occasional)
- 3. Defective LCD (occasional)
- 4. Defective SBC (rare)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Canopy works in one direction but not the other patient safety
Canopy moves only up or only down; opposite direction does not work
Ranked causes
- 1. Defective canopy motor (common)
- 2. Defective 50 pin ribbon cable (occasional)
- 3. Defective relay board (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Device will not turn on (Power Fail Alarm) patient safety
Unit does not power on; power fail alarm sounds
Ranked causes
- 1. No AC (common)
- 2. No 12V DC Power (occasional)
- 3. Defective Power Supply (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Elevating base will not go up or down, canopy works OK patient safety
Base elevation does not respond; canopy controls function normally
Ranked causes
- 1. Pedal switches are disabled on Nurse Setup screen or Service screen (common)
- 2. Defective elevating base motor (occasional)
- 3. Defective relay board (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Fan failure
Fan rotation is not being detected by optical sensor. System failure 25 triggered at power-up; FAN FAILURE alarm triggered after power tests completed.
Ranked causes
- 1. Fan is not turning or fan/hub not seated properly (common)
- 2. Defective fan motor (occasional)
- 3. Defective relay board (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Hands Free Alarm Silence does not work caution
HFAS feature does not silence alarm when activated
Ranked causes
- 1. Too much ambient sunlight (common)
- 2. Defective Alarm Board (occasional)
- 3. Defective LINCAN Cable (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Heater door does not fully open patient safety
Canopy raised to upper travel limit but heater doors remain partially closed or do not open uniformly
Ranked causes
- 1. Heater door opening rod position incorrect relative to bracket (common)
- 2. Door cable insufficient tension or spring tube assembly failure (occasional)
- 3. Rod positioned too high causing doors to open against mechanical stop with residual 'IN TRANSITION' message (occasional)
Raise canopy to upper travel limit and observe heater door opening
- Test point
- Heater doors, system display for 'IN TRANSITION' message
- Expected
- Heater doors fully open; 'IN TRANSITION' message not displayed
2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Heater door misalignment or frame damage caution
Door does not open/close properly, cracked or broken frame, visible gaps between door and canopy
Ranked causes
- 1. Shoulder screws overtightened during installation (common)
- 2. Incorrect assembly of door spring spool and cams (common)
- 3. Heater door bracket not centered relative to canopy (occasional)
Verify heater door assembly sequence
- Test point
- Door spring spool mechanism
- Expected
- Components installed in order: white insert, nylon washer, 1st inner cam, lever arm, 2nd outer cam, oversized washer, keeper plate
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
No Power Fail Indicator (Red LED) caution
Red LED power fail indicator does not light up
Ranked causes
- 1. Display Power cable disconnected (common)
- 2. Defective Display Power cable (occasional)
- 3. Defective Alarm Board (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Patient cold condition detected patient safety
Skin temperature probe measures 1.0°C below set temperature (adjustable to 0.5°C); alarm activates when skin temperature alarm enabled
Ranked causes
- 1. Baby Mode set temperature incorrect for patient (common)
- 2. Probe disconnected from patient skin (common)
- 3. Patient is cold (occasional)
Respond per clinical protocol
- Test point
- Patient temperature
- Expected
- Within set temperature range
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Patient hot condition detected patient safety
Skin temperature probe measures 1.0°C above set temperature (adjustable to 0.5°C); alarm activates in Manual Mode when skin temperature alarm enabled
Ranked causes
- 1. Baby Mode set temperature incorrect for patient (common)
- 2. External heat such as phototherapy or sunlight (occasional)
- 3. Skin temperature probe disconnected from patient skin (common)
Respond per clinical protocol
- Test point
- Patient temperature
- Expected
- Within set temperature range
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Power Failure (LED Indicator)
No power to device or 5V power supply failure; indicated by LED
Ranked causes
- 1. On/Off switch not turned on or cord not plugged in (common)
- 2. Defective fuse F1 or F2 on relay board (occasional)
- 3. Defective power supply (occasional)
Verify power cord plugged into live outlet
- Test point
- Wall outlet and power cord
- Expected
- AC power present
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Radiant heater doors do not close completely when canopy is lowered patient safety
Heater doors remain open or do not fully seal when canopy closes
Ranked causes
- 1. Heater door top seal or bottom seal interferes with doors (common)
- 2. Heater door arm on spring spool assembly is stuck (occasional)
- 3. Heater door spring spool assembly pins are touching heater door cable (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
RH Sensor Calibration Failed Try Again error patient safety
Calibration failure message indicating RH sensor reading outside expected range or defective component
Ranked causes
- 1. RH sensor signal outside 65-85% RH range (common)
- 2. Defective calibration bottle (occasional)
- 3. Defective RH sensor (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Scale hardware installation issues
Scale not functioning due to improper installation, shipping screws not removed, or cable routing problems
Ranked causes
- 1. Shipping screws not removed from scale (common)
- 2. Scale cable routed incorrectly or pinched (occasional)
- 3. Blankets or covers placed over scale edge (occasional)
Verify shipping screws removed
- Test point
- Scale assembly - all screw holes
- Expected
- All 4 shipping screws removed
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Scale icon disappears and reappears on control panel
Scale icon intermittently present on control panel; scale makes repeated clicking noise
Ranked causes
- 1. Defective or disconnected cable (common)
- 2. Defective printed circuit board (occasional)
- 3. Defective scale receptacle on unit (rare)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Screen refreshes every few seconds while scale is attached
Display updates/refreshes rapidly when scale connector is engaged
Ranked causes
- 1. Defective circuit on control board (unbiased RS485 bus during idle state) (occasional)
- 2. Defective scale (occasional)
- 3. Defective scale harness (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
System Failure 2
Timer2 circuit running too fast on control board microprocessor, or no line frequency signal to feed timer circuits.
Ranked causes
- 1. Defective scale (occasional)
- 2. Defective scale harness (occasional)
- 3. No line frequency signal or Timer2 is defective (common)
Disconnect scale and power cycle
- Test point
- probe panel
- Expected
- System Failure 2 clears
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
System Failure 8 high voltage
No line frequency signal detected on control board; measure signal at J9 pin 43. Should be 120Hz for 60Hz system or 100Hz for 50Hz system.
Ranked causes
- 1. Defective control board (occasional)
- 2. Defective 50-pin ribbon cable between relay board and control board (occasional)
- 3. Defective relay board (occasional)
Measure line frequency signal at J9 pin 43
- Test point
- J9 pin 43 to TP1-6 (Ground)
- Expected
- 120Hz for 60Hz system or 100Hz for 50Hz system
- Tools
- Oscilloscope or frequency counter
1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Bed height pedals disabled alarm
Alarm activates when bed raise or lower pedals are pressed but disabled in Service or Setup screen
Ranked causes
- 1. Bed pedal disabled in service mode (common)
- 2. Bed pedal disabled in Setup screen (occasional)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Bed raise/lower pedal failure caution
One of the bed raise/lower pedal switches is shorted, preventing normal operation
Ranked causes
- 1. Defective bed raise/lower pedal switch or harness (common)
- 2. Defective relay board (occasional)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Bed will not lock in tilt position patient safety
Bed cannot be held in tilted position, tilt lock mechanism not functioning
Ranked causes
- 1. Tilt ball not engaged in finger pocket latch (common)
- 2. Tilt brake pad failure (occasional)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Black Display patient safety
Display screen shows completely black with no visible content
Ranked causes
- 1. Display Power cable disconnected (common)
- 2. Defective Display Power cable (occasional)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration Failed patient safety
After 5 minutes in calibration mode, sensors not reading 23-55 mV
Ranked causes
- 1. Calibration valve not opening or fan not on (common)
- 2. Defective sensors (occasional)
Verify calibration mode activated
- Test point
- Servo O2 screen, VC control
- Expected
- Calibration fan audible, VC opens
- Tools
- Visual/audible
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Humidifier relative humidity sensor
Procedure to calibrate the humidity sensor on the Giraffe OmniBed Carestation CS1 using a saturated salt solution calibration bottle to create a 75% RH reference environment.
Ranked causes
- 1. Sensor or control board replaced (common)
- 2. Calibration required during maintenance (occasional)
Attach calibration bottle to humidity sensor
- Test point
- Humidity sensor on back panel
- Expected
- Elbow slides over sensor and stops; creates 75% RH environment
5 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Canopy does not open or close caution
Foot pedal or membrane control depressed but canopy fails to move; other functions normal
Ranked causes
- 1. Canopy foot pedal switch failure (unknown)
- 2. Canopy membrane switch failure (unknown)
Verify foot pedal switch connector is seated
- Test point
- Canopy pedal switch connector
- Expected
- Fully connected
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Canopy motor not responding
Canopy fails to move up or down; hand control and foot control ineffective; motor silent or non-responsive
Ranked causes
- 1. Canopy motor control signal missing or wrong (common)
- 2. Canopy roll pin broken or missing (occasional)
Verify canopy control signal
- Test point
- J37 pins 23,26,24,27
- Expected
- Raise: 0,0,1,1; Lower: 1,0,0,1
- Tools
- Multimeter
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Canopy pedal disabled alarm
Alarm activates when pedal is pressed but has been disabled in Service or Setup screen
Ranked causes
- 1. Canopy pedal disabled in service mode (common)
- 2. Canopy pedal disabled in Setup screen (occasional)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Canopy pedal failure caution
One of the canopy pedal switches is shorted. Alarm appears about 100 seconds after the short occurs.
Ranked causes
- 1. Defective canopy pedal switch or harness (common)
- 2. Defective canopy hand switch or harness (occasional)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Canopy position detect inoperable
Canopy status unknown; canopy up, down or middle position not detected by system; relay board shows no switch closure
Ranked causes
- 1. Canopy detect switch harness defective (common)
- 2. Canopy detect switch stuck or failed (occasional)
Measure voltage across detect harness pins
- Test point
- Pin 1 (negative) and pin 4 (positive)
- Expected
- More than 4.75V, >4.75V
- Tools
- Multimeter
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Canopy travels down part way then stops and gives in-transition alarm patient safety
Canopy stalls mid-descent with alarm; heater door switches not indicating closed
Ranked causes
- 1. Heater door switch(es) malfunctioning (common)
- 2. Heater door sensor wire harness (6600-0752-700) is loose or damaged (occasional)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Chassis cover cannot be removed caution
Chassis cover stuck or screws stripped; storage drawer interferes with removal
Ranked causes
- 1. Humidifier reservoir in place obstructs removal (common)
- 2. Drawer positioned incorrectly (common)
Verify humidifier reservoir removed
- Test point
- Chassis top surface
- Expected
- Reservoir not present
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Check O2 Supply patient safety
After calibration, both supply valves open; sensor1 <23% after 20 seconds
Ranked causes
- 1. O2 supply not connected (common)
- 2. Kinked hoses in sensor housing (occasional)
Monitor sensor reading post-calibration
- Test point
- Servo O2 status screen
- Expected
- >23% after 20 seconds, >23%
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Compartment sensor difference exceeds threshold
Software detects difference in two air thermistors greater than 0.5°C
Ranked causes
- 1. Defective compartment air probe or harness (common)
- 2. Defective control board (occasional)
Measure resistance of two air thermistors
- Test point
- control board J1, pins 1-2 and 3-4
- Expected
- within about 100 ohms
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Compartment sensor failure
Software detected difference in two air thermistors exceeding 0.5°C threshold
Ranked causes
- 1. Defective compartment air probe or harness (common)
- 2. Defective control board (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
More symptoms
- Device equipped with servo-humidity but actual RH shows only 0
- Device will not switch to Baby Mode
- Elevating base motor not responding
- Fan always in high speed
- FiO2 > 26%
- Heater wire harness degradation or poor connection
- High Oxygen
- Humidifier heater not warming
- Humidity sensor reading unstable
- Incubator heater not heating
- No Alarm LED Indicators at Power On
- No audio alarm
- Oxygen System Failure 2
- Oxygen System Failure 6
- Patient probe 1 or 2 failure
- Patient probe thermistor difference exceeds threshold
- Radiant heater doors do not open completely when canopy is raised
- Scale not communicating with bed unit
- Scale weight reading incorrect or not resetting
- System Failure 11
- System Failure 12
- System Failure 16: Heater does not turn off during power-on self test
- System Failure 23: Heater will not turn off during operation
- System Failure 28: SBC board lost communication with control board
- System Failure 3
- System Failure 35: Wrong dipswitch setup
- System Failure 5
- System Failure 6
- System Failure 7
- Temperature Out of Calibration Alarm
- Temperature probe reading incorrect
- Air temperature alarm activated even though compartment temp is below threshold
- Alarm board component replacement
- Bed lower pedal pressed during startup
- Bed raise pedal pressed during startup
- Bed raise/lower pedal not responsive
- Bed warms up very slowly, may not reach set temperature
- Calibration fan replacement
- Calibration valve and manifold assembly replacement
- Calibration: Humidifier
- Calibration: Mains voltage
- Calibration: Oxygen sensor assembly
- Calibration: Power supply replacement
- Calibration: Relay board replacement
- Calibration: Scale weight measurement
- Calibration: Servo controlled oxygen system
- Calibration: System voltage reference
- Calibration: Vent screen replacement
- Canopy does not reach travel limits
- Canopy is clouded
- Canopy misalignment
- Canopy removal for service
- Canopy rises slowly and stops before doors are opened fully
- Canopy travels down part way then stops or goes very slow for the last part
- Clock battery replacement
- Clock battery voltage too low
- Compartment sensor disassembly
- Device always powers up in Service screen mode
- Display module requires repair or replacement
- Electrical safety and calibration procedure
- Electrostatic discharge hazard during service
- Elevating base does not raise or lower
- End cap safety valve internal parts replacement
- Fan motor replacement
- Fan running in high speed but no message, Air Boost not on
- Heater door cable over-tensioned
- Heating element electrical failure
- Humidifier reservoir has scaling
- Humidifier reservoir is crazed (has hairline cracks)
- Humidity sensor replacement required
- Incubator fan not operating
- Incubator heater resistance measurement
- Motor Drive Failure Alarm
- No HFAS Indicator (Green LED)
- No Red Alarm Indicators
- No White Alarm Indicators
- No Yellow Alarm Indicators
- Noise from speaker on power down
- O2 Cal Lost-No O2
- Oxygen System Failure 3
- Oxygen System Failure 4
- Oxygen System Failure 7
- Oxygen system sensor replacement
- Oxygen system supply valve leak test
- Oxygen system vent screen replacement
- Patient Cold or Patient Hot alarm does not trigger at 0.5C or 1.0C in Air Mode
- Patient Hot or Patient Cold alarms activated while device in Manual Mode
- PF battery replacement
- Porthole door hinge pin stuck or difficult to remove
- Power Supply replacement verification
- Power supply voltages low or absent
- Radiant heater resistance measurement
- Regulator assembly replacement
- Scale does not return a weight
- Scale is slow to return a weight after baby is placed on bed
- Scale is stuck on Lift Baby, Hold Baby, or Replace Baby screen
- Sensor housing cover or internal board replacement
- Sensor housing plug assembly replacement
- Software upgrade fails
- Supply valve replacement
- System Failure 1
- System Failure 13
- System Failure 14
- System Failure 26: Safety relay 1 does not turn off
- System Failure 27: Defective non-volatile memory
- System Failure 29: Defective signal on control board
- System Failure 33: Defective RH Solid State Relay
- System Failure 34: Software revision level does not match
- Temperature sensor replacement required
- Toroidal Transformer replacement
110 more symptoms with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI
Error codes
| Code | Meaning | Trigger | Severity |
|---|---|---|---|
36 | LV1 differs from LV2 by greater than 10% of LV2 | Voltage mismatch between LV1 and LV2 exceeds 10% | error |
37 | Defective switches detected | Switch fault detected (software 1.60 or higher) | error |
38 | Door switches show doors both open and closed | Door switch logic shows physically impossible state | error |
55 | SBC board on-line self-test failure | SBC board self-test failed during operation | error |
60 | Line circuit failure | AC line circuit fault detected | error |
61 | Unable to recover from power fail | Device cannot recover after power loss | error |
62 | Complete loss of communication between control and SBC board | Control board to SBC board communication completely lost | error |
63 | Control board incompatible software version | Software version mismatch detected | error |
70 | Unexpected SBC software problem | SBC software fault detected | error |
71 | Unexpected SBC software problem | SBC software fault detected | error |
81 | Unexpected SBC software problem | SBC software fault detected | error |
82 | Unexpected SBC software problem | SBC software fault detected | error |
83 | Unexpected SBC software problem | SBC software fault detected | error |
85 | Intermittent loss of communication between control and SBC board | Intermittent communication loss detected | error |
98 | Overflow condition detected | Software overflow condition detected | error |
99 | Logic problem on the control board | Control board logic fault detected | error |
Calibration Failed | After 5 minutes in calibration mode, sensors not reading 23-55 mV | Sensors cannot reach calibration range during calibration | error |
Check O2 Supply | After calibration with both valves open, sensor1 <23% after 20 seconds | Insufficient oxygen flow to sensor housing | error |
FiO2 > 26% | Elevated oxygen in patient compartment not controlled by servo system | Oxygen level exceeds 26% and servo cannot reduce it | warning |
High Oxygen | Sensor1 reading >3% above oxygen set point | Occurs when set point elevated | error |
Low Oxygen | Sensor1 reading >3% below oxygen set point | Occurs 7 minutes after set point change or canopy closure | error |
Mains voltage calibration failed | Entered mains voltage differs from measured value by more than 20% | Mains voltage entry during system calibration procedure does not match actual AC line voltage | error |
O2 Cal Lost-No O2 | Servo oxygen never calibrated; system non-functional | Power-up with no prior calibration | critical |
Oxygen Probe Failure | Sensor reading out of range (23-280 mV) or difference between sensors >3% | Sensor malfunction or connection problem detected | error |
Oxygen System Failure 1 | Thermistor temperature reading out of range (15-55C) | Sensor temperature outside valid range | error |
Oxygen System Failure 2 | RH (relative humidity) reading out of valid range (1-99%) | Humidity sensor malfunction detected | error |
Oxygen System Failure 3 | Checksum test failed during power-up | Microcontroller memory fault | critical |
Oxygen System Failure 4 | ADC (analog-to-digital converter) self-test failed; Vtest out of range | Converter circuit fault | critical |
Oxygen System Failure 5 | Check O2 Supply alarm silenced twice; sensor1 still <23% | Persistent low O2 flow after multiple alarm acknowledgments | critical |
Oxygen System Failure 6 | Control board cannot communicate with Servo O2 board | Communication interface fault | critical |
Oxygen System Failure 7 | Power-up test detected watchdog circuit problem | Watchdog circuit failure | critical |
RH Sensor Calibration Failed Try Again | Relative humidity sensor calibration failed and must be retried | signal from RH sensor is outside expected values at 65–85% RH range | warning |
RH Sensor Calibration Failed Try Again | RH sensor reading outside acceptable range or hardware defect | RH sensor signal outside 65-85% relative humidity during calibration | error |
System Failure 0 | Communication error between SBC and control board | Device detects that SBC and control board cannot communicate, or bed up pedal pressed during power-up | error |
System Failure 1 | No Timer2 circuit operational | Device detects Timer2 circuit of microprocessor is not functioning at startup | error |
System Failure 11 | ADC on control board running too slow | Device detects ADC not operating within specification during startup or operation | warning |
System Failure 12 | Incorrect control board system software checksum | Device detects software PROM checksum mismatch at startup | error |
System Failure 13 | Defective SRAM circuit on control board | Device detects SRAM circuit malfunction during startup | critical |
System Failure 14 | Defective watch dog circuit on control board | Device detects watch dog (WDOG) circuit not functioning during startup | critical |
System Failure 15 | Safety Relay 1 test failure; heater cannot be turned on or off | Device unable to control heater via Safety Relay 1 at startup; unable to switch relay on or off | critical |
System Failure 16 | Heater does not turn off during power-on self test | During Power-on Self Test, incubator or radiant heater cannot be turned off | error |
System Failure 17 | Radiant heater does not turn off during calibration | During Power-on Self Test in System Calibration mode, radiant heater cannot be turned off | warning |
System Failure 18 | Defective variables | System calibration error or SRAM circuit failure detected | error |
System Failure 19 | No audio frequency | Audio circuit failure during power-on self test | warning |
System Failure 2 | Timer2 running too fast or no line frequency signal | Device detects Timer2 clock too fast or missing line frequency signal to feed timer circuits | error |
System Failure 20 | Display WDOG time out | Watchdog timer timeout on display board | error |
System Failure 22 | Heater will not turn on during operation | Radiant heater or incubator heater cannot be turned on during device operation | critical |
System Failure 23 | Heater will not turn off during operation | Radiant heater or incubator heater cannot be turned off during device operation | critical |
System Failure 25 | Fan rotation not detected | Optical fan sensor does not detect fan rotation during power-up or operation | error |
System Failure 26 | Safety relay 1 does not turn off | During power-up tests, safety relay 1 cannot be turned off | error |
System Failure 27 | Defective non-volatile memory | Non-volatile memory circuit failure detected on control board | error |
System Failure 28 | SBC board lost communication with control board | Communication link between SBC board and control board failed during operation | error |
System Failure 29 | Defective signal on control board | Signal circuit or component failure on control board | error |
System Failure 3 | ADC channel out of range during calibration | Software detects an ADC channel outside acceptable range during system calibration | error |
System Failure 30 | Mains voltage reading outside expected range | Mains voltage reading LV1 falls outside acceptable limits for detected voltage | error |
System Failure 33 | Defective RH Solid State Relay | Radiant heater SSR failure detected during power-on self test | error |
System Failure 34 | Software revision level does not match | Control board and SBC board software versions are incompatible | warning |
System Failure 35 | Wrong dipswitch setup | Control board dipswitch configuration incorrect | warning |
System Failure 5 | Voltage reference out of range 1.171V - 1.259V | Device detects volt reference outside specified range during system startup or operation | warning |
System Failure 6 | Defective overtemp DAC circuit on control board | Device detects overtemp DAC circuit is not functioning during startup or calibration | warning |
System Failure 7 | 1.0 V Thermistor reference out of range 0.951V - 1.049V | Device detects thermistor reference voltage outside specified range during startup or operation | warning |
System Failure 8 | No line frequency signal detected | Device detects missing 120Hz (60Hz system) or 100Hz (50Hz system) line frequency signal at startup | error |
Likely causes and actions for each code are in ServiceForge. Connect ServiceForge to your AI
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ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.