GE Healthcare CARESCAPE R860: troubleshooting and error codes
The ServiceForge knowledge base holds 206 documented symptoms for the GE Healthcare CARESCAPE R860, with 426 ranked causes, 300 diagnostic checks with test points and expected values, and 326 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI
Symptoms
System Check fails
One or more automated checks display red X instead of green check mark during System Check procedure on power up or after use
Ranked causes
- 1. Paw transducer check failure (unknown)
- 2. Barometric pressure check failure (unknown)
- 3. Relief valve check failure (unknown)
- 4. Exhalation valve check failure (unknown)
- 5. Expiratory flow sensor check failure (unknown)
- 6. Air flow sensor check failure (unknown)
- 7. Oxygen sensor check failure (unknown)
- 8. O2 flow sensor check failure (unknown)
- 9. Neonatal Flow Sensor check failure (unknown)
- 10. Resistance check failure (unknown)
- 11. Circuit measurements check failure (unknown)
Select New Patient from Standby menu
- Test point
- Standby menu
- Expected
- Confirm or select Previous Patient
5 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
System Check with O2 Therapy (Dual limb) fails
One or more checks display red X instead of green check mark during dual limb System Check procedure with O2 therapy option enabled
Ranked causes
- 1. Paw transducer check failure (unknown)
- 2. Barometric pressure check failure (unknown)
- 3. Relief valve check failure (unknown)
- 4. Exhalation valve check failure with calibration (unknown)
- 5. Expiratory flow sensor check failure (unknown)
- 6. Air flow sensor check failure (unknown)
- 7. Oxygen sensor check failure (unknown)
- 8. O2 flow sensor check failure (unknown)
- 9. Neonatal Flow Sensor check failure (unknown)
- 10. Resistance check failure (unknown)
- 11. Circuit measurements check failure (unknown)
Select New Patient from Standby menu
- Test point
- Standby menu
- Expected
- Confirm or select Previous Patient
6 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Exhalation valve calibration cannot achieve 80 cmH2O pressure
Exhalation valve calibration fails to generate 80 cmH2O pressure in the breathing circuit
Ranked causes
- 1. Insufficient flow from flow control valve (common)
- 2. Breathing circuit disconnected or leaking (common)
- 3. Low pressure vent engine system leaking (common)
- 4. Exhalation housing seat/seal contaminated or damaged (common)
- 5. No power to exhalation valve actuator (occasional)
- 6. Harness failure or poor connection (occasional)
- 7. VCB (valve control board) failure (rare)
Measure flow from flow control valve
- Test point
- FCV outlet
- Expected
- At least 1 l/min
3 more checks with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Vent engine leak test fails patient safety
Unable to build 70 cmH2O pressure or leak rate exceeds 10 ml/min during low pressure vent engine leak test
Ranked causes
- 1. Air and O2 flow path leaks or blockages (common)
- 2. Effort Valve leak (common)
- 3. Free Breathing Valve diaphragm or o-ring seal failure (occasional)
- 4. Safety valve seal failure (occasional)
- 5. Individual Total Flow path component leaks (occasional)
- 6. O2 Flow path component leaks (occasional)
- 7. Air Flow path component leaks (occasional)
Close Air and O2 flow valves and remove DAC count checkmarks
- Test point
- Air and O2 flow valve controls
- Expected
- Valves closed, DAC count boxes unchecked
7 more checks with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Cannot achieve 40 cmH2O pressure during exhalation valve calibration
Calibration running field displays 'Can't Achieve 40 cmH2O' message; exhalation valve check cannot generate required pressure
Ranked causes
- 1. Flow control valve (FCV) flow insufficient (occasional)
- 2. Breathing circuit disconnected or leaking (common)
- 3. Exhalation housing seat or seal dirty or damaged (occasional)
- 4. No power to exhalation valve actuator (rare)
- 5. Harness defective or disconnected (occasional)
- 6. Ventilation Control Board (VCB) failure (rare)
Verify FCV flow during calibration
- Test point
- FCV output
- Expected
- Flow greater than 1 l/min
4 more checks with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
O2 and air flow disagree
O2 sensor check failed; difference between O2 sensor and calculated O2% from flow measurement exceeds 5% O2
Ranked causes
- 1. Air pressure regulator leak (occasional)
- 2. O2 pressure regulator leak (occasional)
- 3. Air flow sensor malfunction (occasional)
- 4. O2 flow sensor malfunction (occasional)
- 5. Total flow sensor malfunction (occasional)
- 6. O2 sensor malfunction (occasional)
9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Unit fails to boot with green LED on
Display unit will not boot; green power LED is illuminated
Ranked causes
- 1. Lithium coin cell at J17 not properly installed (common)
- 2. Defective lithium coin cell at J17 (common)
- 3. Internal Flash card at J10 not properly seated (occasional)
- 4. Defective Compact Flash card (occasional)
- 5. External Compact Flash card issue (occasional)
- 6. Failed display unit main PCB (rare)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Exhalation valve calibration check fails
Checkout test fails during exhalation valve calibration; system sets flow at 4 l/min and pressure at 34 cmH2O, then opens valve and verifies expiratory pressure drops below 2 cmH2O within 250 ms. All ventilation modes remain available.
Ranked causes
- 1. Total flow too low or too high (common)
- 2. Significant leak in system (occasional)
- 3. Pexp sensor not returning to zero (occasional)
- 4. Exhalation valve out of calibration (occasional)
- 5. Exhalation flow sensor not detected (rare)
Verify supply gas connection and flow capability
- Test point
- System output at 10 l/min calibration point
- Expected
- At least 4 l/min
7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Safety relief valve cannot relieve pressure (single limb system) patient safety
Single limb system Safety Relief Valve test failure. Cannot achieve 2 cmH2O inspiratory pressure with 80 l/min flow, or valve cannot drop pressure >0.75 cmH2O within 250 msec, or inspiratory back pressure exceeds 1 cmH2O minimum.
Ranked causes
- 1. Inspiratory Safety Guard (ISG) not installed (common)
- 2. Insufficient supply gas or regulator/valve malfunction (common)
- 3. System leak (occasional)
- 4. Safety relief valve defective or stuck closed (occasional)
- 5. Manifold or inspiratory valve assembly malfunction (rare)
Verify Inspiratory Safety Guard (ISG) is installed
- Test point
- Single limb system inlet
- Expected
- ISG present and secure
4 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Unable to build expiratory or auxiliary pressure patient safety
Able to build 70 cmH2O inspiratory pressure but unable to build 70 cmH2O of either expiratory pressure or auxiliary pressure despite marginal leak rate
Ranked causes
- 1. Exhalation valve or expiratory pressure circuit issue (common)
- 2. Exhalation Valve Assembly pressure port seal failure (occasional)
- 3. Restrictor blockage or excessive restriction (occasional)
- 4. Restrictor gasket, zero valve gasket, or sensor o-ring failure (occasional)
- 5. Expiratory pressure sensor assembly or manifold failure (rare)
Verify air shut-off valve is open and supply available
- Test point
- Air shut-off valve
- Expected
- Valve open and supply available
5 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Cannot achieve 2 cmH2O inspiratory pressure (single limb system)
Single limb system Paw transducer check failure. Air/O2 flow set to approximately 4 l/min, increased until 2 cmH2O inspiratory pressure achieved. If 1 cmH2O cannot be achieved with up to 60 l/min, test fails.
Ranked causes
- 1. Inspiratory Safety Guard (ISG) not installed (common)
- 2. Supply gas not connected or insufficient pressure (common)
- 3. Internal leak in system (occasional)
- 4. Regulator or Flow Control Valve malfunction (occasional)
Verify Inspiratory Safety Guard (ISG) is installed
- Test point
- Single limb system inlet
- Expected
- ISG present and secure
2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Cannot achieve 34 cmH2O pressure
Pressure too low or total flow too low during Paw transducer check. Air/O2 flow valve set to approximately 8 l/min. If 33 cmH2O pressure cannot be achieved, test fails without alarm.
Ranked causes
- 1. Supply gas not connected or low pressure (common)
- 2. Internal leak in system (occasional)
- 3. Flow valve calibration drift (occasional)
- 4. Regulator or Flow Control Valve malfunction (occasional)
Verify supply gas is connected
- Test point
- Gas inlet
- Expected
- Supply gas present
1 more check with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Cannot establish pressure (insufficient flow)
During checkout step, unable to achieve 8 Lpm flow required to attempt reaching 34 cmH2O pressure
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine system leaking (common)
- 3. Exhalation valve improperly connected or seals missing (common)
- 4. Inadequate gas flow from flow control valves (occasional)
Measure flow from system during checkout
- Test point
- System flow output
- Expected
- Achieve 8 Lpm
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Cannot pressurize breathing circuit to 33 cmH2O (Paw transducer check)
During Paw transducer check, breathing circuit cannot reach 33 cmH2O pressure
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine system leaking (common)
- 3. Exhalation valve improperly connected or seals missing (common)
- 4. Inadequate gas flow from flow control valves (occasional)
Verify breathing circuit connection and integrity
- Test point
- All circuit connections and tubing
- Expected
- Connected, sealed, and leak-free
2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Display unit will not power on high voltage
Display unit fails to power up; no LED indication or system response
Ranked causes
- 1. Mains power not connected (common)
- 2. Power inlet problem (occasional)
- 3. On/Standby switch signal failure (occasional)
- 4. Power Controller Board failure (rare)
Verify +12V Green LED illuminated at back of display behind cable cover
- Test point
- Back of display unit
- Expected
- Green LED illuminated
7 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Excessive fan noise caution
Display unit fan is making excessive noise
Ranked causes
- 1. Display case fan inlet filter clogged or dirty (common)
- 2. Obstruction in case fan (common)
- 3. Com Express fan noise (occasional)
- 4. Failed fan assembly (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Excessive leak in breathing circuit
Leak value measured by checkout exceeds 0.5 Lpm, causing expiratory flow sensor normalization to be disabled
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (common)
- 3. Exhalation valve improperly connected or seals missing (common)
- 4. Inadequate gas flow from flow control valves (occasional)
Measure leak rate during checkout
- Test point
- Breathing circuit and vent engine
- Expected
- Leak less than 0.5 Lpm
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Exhalation flow sensor pressure stabilization timeout
During exhalation valve calibration check, expiratory pressure does not stabilize within 0.1 cmH2O within 12 seconds
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine system leaking (common)
- 3. Exhalation valve improperly connected or seals missing (common)
- 4. Inadequate gas flow from flow control valves (occasional)
Monitor pressure stabilization time
- Test point
- Breathing circuit pressure
- Expected
- Stabilize within 0.1 cmH2O within 12 seconds
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Guaranteed flow not achieved
Cannot bring flow down to target flow with minimum flow command during checkout
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (occasional)
- 3. Exhalation valve not properly connected or seals missing (common)
- 4. Flow control valve malfunction (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Insufficient flow during checkout step patient safety
Could not achieve minimum flow required for a checkout step
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (common)
- 3. Exhalation valve improperly connected or unsealed (common)
- 4. Flow control valve malfunction or incorrect calibration (occasional)
Verify breathing circuit connected and not leaking
- Test point
- Breathing circuit connections
- Expected
- All connections tight, no leaks
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Low pressure leak check pressure inadequate (first half)
During first half of low pressure leak check, breathing circuit could not reach 34 cmH2O
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine system leaking (common)
- 3. Exhalation valve improperly connected or seals missing (common)
- 4. Inadequate gas flow from flow control valves (occasional)
Monitor breathing circuit pressure during first half of leak check
- Test point
- Breathing circuit pressure
- Expected
- Reach 34 cmH2O
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Low pressure leak check pressure inadequate (second half)
During second half of low pressure leak check, breathing circuit could not reach 25 cmH2O
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine system leaking (common)
- 3. Exhalation valve improperly connected or seals missing (common)
- 4. Inadequate gas flow from flow control valves (occasional)
Monitor breathing circuit pressure during second half of leak check
- Test point
- Breathing circuit pressure
- Expected
- Reach 25 cmH2O
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Minimum flow not achieved
Could not achieve minimum flow required for checkout step
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (occasional)
- 3. Exhalation valve not properly connected or seals missing (common)
- 4. Flow control valve malfunction (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Neonatal checkout failed at 20 Lpm
System was unable to achieve 20 Lpm of flow during neonatal checkout
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (occasional)
- 3. Exhalation valve not properly connected or seals missing (common)
- 4. Flow control valve malfunction (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Neonatal checkout failed at 30 Lpm
System was unable to achieve 30 Lpm of flow during neonatal checkout
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (occasional)
- 3. Exhalation valve not properly connected or seals missing (common)
- 4. Flow control valve malfunction (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Neonatal zero check failed at 4 Lpm
Neonatal flow sensor zero check failed because system unable to achieve 4 Lpm
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (occasional)
- 3. Exhalation valve not properly connected or seals missing (common)
- 4. Flow control valve malfunction (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Normalized flow comparison failed
Normalized expiratory flow and total flow are more than 10% (or 200 ml) apart
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (occasional)
- 3. Exhalation valve not properly connected or seals missing (common)
- 4. Flow control valve malfunction (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Oxygen flow sensor check failed - insufficient flow patient safety
System unable to achieve 30 Lpm during oxygen flow sensor check
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (common)
- 3. Exhalation valve improperly connected or unsealed (common)
- 4. Flow control valve malfunction or incorrect calibration (occasional)
Verify breathing circuit connected and not leaking
- Test point
- Breathing circuit connections
- Expected
- All connections tight, no leaks
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Paracube check failed - insufficient airflow for 50/50 air mix patient safety
Failed to achieve 15 Lpm airflow during 50/50 calibration
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (common)
- 3. Exhalation valve improperly connected or unsealed (common)
- 4. Flow control valve malfunction or incorrect calibration (occasional)
Verify breathing circuit connected and not leaking
- Test point
- Breathing circuit connections
- Expected
- All connections tight, no leaks
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Paracube check failed - insufficient airflow for 50/50 O2 mix patient safety
Failed to achieve 15 Lpm oxygen flow during 50/50 calibration
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (common)
- 3. Exhalation valve improperly connected or unsealed (common)
- 4. Flow control valve malfunction or incorrect calibration (occasional)
Verify breathing circuit connected and not leaking
- Test point
- Breathing circuit connections
- Expected
- All connections tight, no leaks
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Paracube check failed - insufficient oxygen flow patient safety
Failed to achieve 30 Lpm oxygen flow during O2 calibration
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (common)
- 3. Exhalation valve improperly connected or unsealed (common)
- 4. Flow control valve malfunction or incorrect calibration (occasional)
Verify breathing circuit connected and not leaking
- Test point
- Breathing circuit connections
- Expected
- All connections tight, no leaks
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Safety relief valve cannot relieve pressure (dual limb system) patient safety
Safety Relief Valve test failure during dual limb system check. Cannot relieve 30 cmH2O within 250 msec or back pressure with 75 l/min flow exceeds 15 cmH2O. Ventilation not allowed.
Ranked causes
- 1. Insufficient supply gas pressure or flow (common)
- 2. Relief valve opened during compliance check; exhalation diaphragm fault (occasional)
- 3. Regulator or Flow Control Valve malfunction (occasional)
- 4. Internal leak in system (occasional)
Ensure supply gas is connected and set Air/O2 flow to 8 l/min
- Test point
- Gas inlet and flow setting
- Expected
- Supply gas present; 8 l/min flow established
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
System unable to maintain minimum pressure during relief valve check patient safety
System pressure dropped below 25 cmH2O during relief valve check
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (common)
- 3. Exhalation valve improperly connected or unsealed (common)
- 4. Flow control valve malfunction or incorrect calibration (occasional)
Verify breathing circuit connected and not leaking
- Test point
- Breathing circuit connections
- Expected
- All connections tight, no leaks
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
System unable to pressurize circuit to 10 cmH2O patient safety
Circuit could not be pressurized to minimum 10 cmH2O pressure
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (common)
- 3. Exhalation valve improperly connected or unsealed (common)
- 4. Flow control valve malfunction or incorrect calibration (occasional)
Verify breathing circuit connected and not leaking
- Test point
- Breathing circuit connections
- Expected
- All connections tight, no leaks
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Target flow not reached at minimum flow command patient safety
Flow remains greater than target flow with minimum command during checkout
Ranked causes
- 1. Breathing circuit disconnected or leaking (common)
- 2. Low pressure vent engine leaking (common)
- 3. Exhalation valve improperly connected or unsealed (common)
- 4. Flow control valve malfunction or incorrect calibration (occasional)
Verify breathing circuit connected and not leaking
- Test point
- Breathing circuit connections
- Expected
- All connections tight, no leaks
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Touchscreen fails to work patient safety
Touchscreen is not responding to touch input or non-functional
Ranked causes
- 1. Screen lock is enabled (common)
- 2. Internal cable or connection failure (occasional)
- 3. Failed Touch Controller Board (occasional)
- 4. Failed Touch Bezel Assembly (rare)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Auxiliary pressure sensor zero out of range
Auxiliary pressure sensor zero DAC is outside normal range (631 to 968)
Ranked causes
- 1. Paux port blocked or not open to atmosphere (common)
- 2. Zero valve failure (occasional)
- 3. Pressure transducer failure (occasional)
Verify Paux port is open to atmosphere
- Test point
- Paux port
- Expected
- Open to atmosphere directly or via open tube
1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Barometric pressure calculation and measurement disagree
Measured barometric pressure differs from calculated pressure based on user-set altitude by more than 20%. If check fails, all ventilation modes remain available using altitude-based calculation.
Ranked causes
- 1. Incorrect altitude setting (common)
- 2. Barometric sensor calibration drift (occasional)
- 3. Vent Monitor board (VMB) failure (rare)
Verify altitude setting matches actual location
- Test point
- System configuration
- Expected
- Altitude setting correct for installation location
1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Battery Status abnormal
Battery Status shows Fail, Over Chg, or other non-float condition unexpectedly
Ranked causes
- 1. Battery charging circuit failure or degradation (occasional)
- 2. Battery disconnected and in Trickle mode >12 hours (occasional)
- 3. Severely degraded battery (occasional)
Check Battery Status field in Power Diagnostics
- Test point
- Power Controller Readings Page 1, Battery Status
- Expected
- Float Chg (normal operation) or Discharge (on battery power)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Board Temperature out of range caution
Power Controller board temperature excessive on Power Diagnostics Page 2
Ranked causes
- 1. Cooling fan failure or malfunction (common)
- 2. Blocked or restricted airflow (occasional)
- 3. Excessive system load or ambient temperature (occasional)
Monitor Board Temperature in Power Diagnostics
- Test point
- Power Controller Readings Page 2, Board Temperature field
- Expected
- <65C (green), <65
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Exhalation flow sensor calibration test fails
Exhalation Flow Sensor output differs from Total Flow Sensor output by more than 20% at 10 l/min. All ventilator functions remain available; Expiratory Flow Sensor Error message may display.
Ranked causes
- 1. Exhalation flow sensor not installed or faulty (common)
- 2. Inspiratory and expiratory flows do not match (common)
- 3. Leak too large for normalization (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Exhalation valve calibration pressure too low at high point
100 cmH2O calibration point reads greater than 65000 counts; test fails with no alarm displayed.
Ranked causes
- 1. FCV not generating sufficient flow (common)
- 2. Exhalation valve shaft binding or dirty (occasional)
- 3. Faulty exhalation valve or voice coil (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Exhalation valve calibration slope too steep
Difference between 30 and 40 cmH2O calibration points greater than 6500 counts; test fails with no alarm displayed.
Ranked causes
- 1. FCV not generating sufficient flow (common)
- 2. Exhalation valve shaft binding or dirty (occasional)
- 3. Faulty exhalation valve or voice coil (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Expiratory pressure sensor zero out of range
Expiratory Pressure Sensor Zero Failure during Paw transducer check. Raw counts from Expiratory Pressure Sensor must be between 631 and 968 counts when Zero valve is actuated; otherwise test fails.
Ranked causes
- 1. Expiratory Pressure Zero valve defective (common)
- 2. Expiratory Pressure Sensor Board malfunction (occasional)
- 3. Vent Monitor board (VMB) failure (rare)
Verify Expiratory Pressure Sensor raw counts with Zero valve actuated
- Test point
- Expiratory Pressure Sensor
- Expected
- 631 to 968 counts
1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Flow sensors disagree during FCV calibration patient safety
Air or O2 flow sensor differs from total flow sensor by >20% or >1500 ml/min
Ranked causes
- 1. Regulator oscillation or instability (common)
- 2. Individual flow sensor defective (common)
- 3. Total flow sensor defective (occasional)
Check gas regulator for oscillation
- Test point
- Regulator pressure output
- Expected
- Stable pressure without oscillation
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Gas sampling system leak detected
Pressure drops excessively during leak test, indicating possible disconnection or damage to gas sampling tubing or connectors.
Ranked causes
- 1. Loose or disconnected tubing connections (common)
- 2. Damaged or worn tubing (occasional)
- 3. Water trap seal failure (occasional)
Perform gas sampling leak test on E-series module
- Test point
- Gas sampling system
- Expected
- Pressure drop not more than 4 mmHg during one minute, ≤4 mmHg per minute
- Tools
- Pressure manometer (±1% accuracy at 25 PSI), pressure pump
1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
High pressure air leak test failed due to barometric pressure
Vent engine high air pressure leak test failed because of invalid (low) barometric pressure reading
Ranked causes
- 1. Incorrect altitude setting (common)
- 2. Barometric sensor malfunction (occasional)
- 3. Vent Monitor Board malfunction (rare)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
High pressure O2 leak test failed due to barometric pressure
Vent engine high O2 pressure leak test failed because of invalid (low) barometric pressure reading
Ranked causes
- 1. Incorrect altitude setting (common)
- 2. Barometric sensor malfunction (occasional)
- 3. Vent Monitor Board malfunction (rare)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Inspiratory Paw transducer check failed - low pressure
Single Limb Paw Transducer check failed; inspiratory pressure could not reach 1 cmH2O
Ranked causes
- 1. Inspiratory Safety Guard (ISG) not connected or leaking (common)
- 2. Low pressure vent engine system leaking (occasional)
- 3. Insufficient gas flow from flow control valves (occasional)
Verify Inspiratory Safety Guard connection and integrity
- Test point
- ISG connector and seals
- Expected
- ISG connected and no visible leaks
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Inspiratory Paw zero valve fails to generate minimum pressure (single limb system)
Inspiratory pressure transducer zero valve closed while constant flow provided. Check for minimum 1 cmH2O pressure. If pressure does not achieve minimum, test fails.
Ranked causes
- 1. Inspiratory Pressure Zero valve defective (common)
- 2. Inspiratory Pressure Sensor Board malfunction (occasional)
- 3. Vent Control board (VCB) failure (rare)
Close inspiratory zero valve and provide constant flow
- Test point
- Pinsp sensor
- Expected
- Minimum 1 cmH2O, Minimum
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Inspiratory Paw zero valve fails to open (single limb system)
After establishing pressure, inspiratory pressure transducer zero valve is opened to atmosphere and checked for zero cmH2O ±0.5 cmH2O. If pressure is out of range, test fails.
Ranked causes
- 1. Inspiratory Pressure Zero valve defective or stuck (common)
- 2. Inspiratory Pressure Sensor Board malfunction (occasional)
- 3. Vent Control board (VCB) failure (rare)
Establish pressure then open inspiratory zero valve to atmosphere
- Test point
- Pinsp sensor
- Expected
- Zero cmH2O ±0.5 cmH2O, ±0.5
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Inspiratory pressure sensor zero out of range
Inspiratory Pressure Sensor Zero Failure during Paw transducer check. Raw counts from Inspiratory Pressure Sensor must be between 631 and 968 counts when Zero valve is actuated; otherwise test fails.
Ranked causes
- 1. Inspiratory Pressure Zero valve defective (common)
- 2. Inspiratory Pressure Sensor Board malfunction (occasional)
- 3. Vent Control board (VCB) failure (rare)
Verify Inspiratory Pressure Sensor raw counts with Zero valve actuated
- Test point
- Inspiratory Pressure Sensor
- Expected
- 631 to 968 counts
1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Low pressure leak test failed due to barometric pressure
Vent engine low pressure leak test failed because of invalid (low) barometric pressure reading
Ranked causes
- 1. Incorrect altitude setting (common)
- 2. Barometric sensor malfunction (occasional)
- 3. Vent Monitor Board malfunction (rare)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
O2 flow sensor differs from total flow sensor patient safety
O2 flow sensor differs >15% from total flow sensor at 30 L/min nominal flow
Ranked causes
- 1. Gas regulator oscillating or unstable (common)
- 2. O2 flow sensor defective (common)
- 3. Total flow sensor defective (occasional)
Check oxygen regulator for oscillation
- Test point
- O2 regulator pressure output
- Expected
- Stable pressure, no oscillation
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
O2 measurement too low for 100% calibration patient safety
Measured O2 concentration below 41% during 100% span calibration
Ranked causes
- 1. Gas supply not properly connected (common)
- 2. Paracube sensor out of calibration range (occasional)
- 3. Paracube sensor defective (occasional)
Verify gas supply connections
- Test point
- O2 inlet connection
- Expected
- Firmly connected
1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
O2 measurement too low for 21% calibration patient safety
Measured O2 concentration below 8% during 21% calibration
Ranked causes
- 1. Gas supply not properly connected (common)
- 2. Paracube sensor out of calibration range (occasional)
- 3. Paracube sensor defective (occasional)
Verify gas supply connections
- Test point
- Air/O2 inlet connections
- Expected
- Firmly connected, no leaks
1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Pressure not maintained at calibration points
During calibration at 30, 20, 10, 7.5, 5, 2.5, and 1.25 cmH2O, pressure drops more than 1.25 cmH2O during a calibration point; test fails with no alarm displayed.
Ranked causes
- 1. FCV not generating sufficient flow (common)
- 2. Exhalation valve shaft binding or dirty (occasional)
- 3. Faulty exhalation valve or voice coil (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Pressure too low in exhalation valve calibration
Exhalation valve cannot close to achieve 40 cmH2O when 4 l/min flow is present; test fails with no alarm displayed.
Ranked causes
- 1. FCV not generating sufficient flow (common)
- 2. Exhalation valve shaft binding or dirty (occasional)
- 3. Faulty exhalation valve or voice coil assembly (occasional)
Verify FCV generates required flow
- Test point
- FCV output via PC Service Application
- Expected
- At least 4 l/min
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Rotary encoder fails to work
Rotary encoder is not responding or operational
Ranked causes
- 1. Rotary encoder cable not properly seated (common)
- 2. Failed rotary encoder (occasional)
- 3. Failed Carrier Board or Com Express Board Assembly (rare)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
System will not boot from USB media during software installation
Ventilator display unit fails to boot from USB media during software installation process
Ranked causes
- 1. Incorrect or improperly inserted USB media (common)
- 2. Defective backup USB media (occasional)
- 3. Failed Carrier Board or Com Express Board Assembly (rare)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
More symptoms
- 'App Not Loaded' message is displayed
- Air flow sensor temperature disagreement
- Air inspiratory flow sensor calibration fails
- Airway Module Gas Data unavailable
- Battery 1 voltage out of range
- Battery 2 voltage out of range
- Battery not connected
- Breathing circuit resistance measurement fails
- D-fend water trap disconnection or failure
- Exhalation flow sensor fails checkout
- Exhalation valve cannot open sufficiently
- Expiratory flow sensor calibration failed
- Fall time measurements out of specification
- Flow valve calibration point extrapolation failed (190 ml/min)
- Flow valve DAC too low
- Flow Valve excessive flow or stuck open
- High pressure checkout aborted
- Inspiratory flow below target
- Low pressure excessive drop (exhalation valve calibration)
- Low pressure leak and compliance check fails
- Neonatal flow sensor calibration failed
- Neonatal zero check failed with non-zero flow
- No expiratory flow sensor detected
- O2 inspiratory flow sensor calibration fails
- O2 sensor test and calibration fails
- Paw inspiratory and expiratory pressures disagree
- Pressure too high in exhalation valve calibration
- Sample flow rate out of specification
- Sample line occluded alarm
- Spirometry system leak detected
- Spirometry volume reading error
- System power does not turn on
- Total flow sensor reading disagrees with neonatal flow
- Total resistance invalid during inspiratory limb resistance check
- Zero valve not responding to command
- 1.5 Vdc supply voltage out of range
- 12 Vdc supply voltage out of range
- 3.3 Vdc supply voltage out of range
- AC Status failure
- Air flow sensor disagrees with total flow sensor reading
- Airway module CO2 and O2 measurements inaccurate
- Airway module communication failure
- Airway pressure transducer check failed - sensors not zeroed
- Airway pressure transducer inspiratory/expiratory difference exceeds tolerance
- Alarm speaker not detected
- Ambient pressure sensor reading incorrect
- Backup buzzer does not sound
- Bad air flow during exhalation valve calibration
- Bad oxygen flow during exhalation valve calibration
- Barometric pressure sensor check fails
- Battery in use alarm does not sound on power loss
- Battery minimum capacity verification
- Bios upgrade error during software download
- BIOS Upgrade Error during software download of 10.SP04
- Calibration: Air Flow Control Valve
- Calibration: Air flow valve
- Calibration: Airway module
- Calibration: Airway Module (Touch-based)
- Calibration: airway pressure transducers
- Calibration: barometric pressure transducer
- Calibration: Battery performance test
- Calibration: Exhalation valve
- Calibration: FAS flow control valve
- Calibration: flow control valves
- Calibration: O2 Flow Control Valve
- Calibration: O2 flow valve
- Calibration: Paw span pressure adjustment
- Calibration: Touchscreen
- Cannot establish pressure during checkout - flow insufficient
- Cannot establish pressure during checkout - pressure insufficient
- Cannot pressurize breathing circuit during Paw transducer check
- Checkout calculation error during resistance check
- CMOS battery is weak
- Configuration menu access denied
- CPU Board Supply Voltage Out of Range
- Degraded touchscreen performance
- Dual Limb checkout skipped - not in checkout state
- ECC failed
- Exhalation flow sensor calibration difference excessive
- Exhalation flow sensor removed during checkout
- Exhalation valve calibration offset too high
- Exhalation valve calibration point out of range (1.25 cmH2O)
- Exhalation valve calibration point too high
- Exhalation valve relief pressure relief time excessive
- External device connection failure
- Fall Time Measurement execution
- Fan 1 status fail
- Fan 2 status fail
- Fan voltage out of specification
- Flow difference between total and neonatal flow sensors
- Flow too high during FCV calibration
- Flow valve calibration cannot achieve 120 l/min
- Flow valve calibration cannot hold 120 l/min flow
- Flow valve calibration extrapolation failure
- Free-breathing valve operation test
- Inspiratory effort valve operation test
- Inspiratory Paw transducer check failed - no gas supply
- Inspiratory Paw transducer pressure zero calibration failed
- Inspiratory Paw transducer zero error
- Low air pressure
- Low exhalation pressure during valve calibration
- Low maximum flow
- Low O2 pressure
- Manage Service Password
- Mechanical overpressure valve test
- Multiple airway modules installed
- Multiple failures in calibrations or system checks
- Neonatal fail no gas supply
- Neonatal flow sensor calibration fails
- Neonatal reversed flow at 20 Lpm
- Neonatal reversed flow at 30 Lpm
- Neonatal zero check failed no gas supply
- No air supply
- No bootable device available
- No gas supply
- No oxygen supply
- O2 Sensor calibration failed at 100% oxygen
- O2 Sensor calibration failed at 21% oxygen
- O2 sensor communication failed
- Occlusion Valve Control adjustment
- Oxygen flow sensor check failed - no O2 supply detected
- Paracube O2 sensor check failed - 21% calibration incomplete
- Pressure transducer zero ADC counts out of range
- Pressure unstable during exhalation valve checkout
- Program load failed - CRC
- Pump Control adjustment
- RAM memory error
- Reference gas flow rate out of range
- Regulator pressure unstable or exceeds limit
- RTC date/time error
- Safety valve relief check failed
- Sample Gain adjustment
- Single Limb checkout skipped - not in checkout state
- Single Limb Relief Valve check failed
- Single Limb Relief Valve check time measurement
- Software download fails or shows 'Fail' status
- System reset: ECxx xx xx
- System reset: FFFF FF FF
- Total flow too low during circuit occlusion test
- Touch points are misaligned (out of calibration)
- Touch points are not accessible (out of calibration)
- Upstream inspiratory flow differs from total flow sensor
- USB service stick license consumption on major upgrade
- VCB buzzer operation test
- Watchdog circuit failed
- Zero Valve Control adjustment
146 more symptoms with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI
Error codes
| Code | Meaning | Trigger | Severity |
|---|---|---|---|
120 Lpm flow test | Pre-calibration system flow verification message during exhalation valve calibration | Displayed while system attempts to flow 120 Lpm prior to flow valve calibration | info |
125 Cal Point Too High: Value | Exhalation valve calibration point at 1.25 cmH2O exceeds maximum allowable value of 1.30 cmH2O | During exhalation valve calibration when measurement at 1.25 cmH2O cal point is above 1.30 cmH2O | error |
190 point too high | Flow valve calibration point at 190 ml/min cannot be properly extrapolated | During flow valve calibration when low flow point cannot be extrapolated accurately | error |
Aborted | Calibration or test in progress has been aborted | User or system aborts ongoing calibration or test procedure | warning |
Air Flow Sensor Chk | Air flow sensor check is in progress | System initiates air flow sensor verification during checkout | info |
Air Flow Sensor Chk Complete | Air flow sensor check passed successfully | Air flow sensor check completes without errors | info |
Air Flow Sensor Chk Fail | Air flow sensor check failed during checkout | Air flow sensor check encounters error or fails verification | error |
Air Flow Sensor Communications Failure | Loss of communication with Air Flow Sensor | Serial/communication link lost between vent engine and air flow sensor | error |
Air Flow Sensor Fail: No Air | Air flow sensor step of checkout failed due to lack of air supply pressure | During air flow sensor check when low or no air supply pressure detected | error |
Air Flush Time: Value sec | Time required to flush breathing system with air until oxygen concentration stabilizes to 0.1% | Displayed during air flush procedure before oxygen-related checks | info |
Air Supply Pres High | Air supply pressure exceeds maximum threshold | Air supply pressure > 95 psi for > 0.5 seconds | warning |
Air Supply Pres Low | Air supply pressure below minimum threshold | Air supply pressure < 24.3 psi for > 0.5 seconds | warning |
Air Supply Pressure Sensor Out of Range | Air supply pressure sensor data outside acceptable range | Sensor data outside 195-4760 mV range | warning |
Air Temperature Sensor Failure | Air temperature sensor data outside acceptable range | Sensor data outside 0-60°C range | info |
Air temperature Sensor Failure | Ventilator unable to measure air flow temperature; delivered FiO2 may not match set | Air flow temperature sensor data unavailable or out of range | info |
Air Valve Cal | Air valve calibration is in progress | System begins air valve calibration during checkout | info |
Air Valve Cal Complete | Air valve calibration passed successfully | Air valve calibration completes without errors | info |
Air Valve Cal Fail | Air valve calibration failed | During air valve calibration when verification fails | error |
Airway Module Gas Sampling Error | MGAS module has detected a gas sampling fault condition | Gas sampling malfunction detected by MGAS module | warning |
Alarm Confirm Error | DU detects speaker current sense bit false when attempting to sound speaker | Speaker fails to produce audible output when alarm activated | error |
Alarm Light Failure | Alarm light not functioning | Alarm light not working | warning |
Alarm speaker not detected | Speaker connection is faulty | Startup (POST) when speaker not detected | error |
Already reset: file D:\ELOCAL.DAT not found | Touchscreen has been reset previously | Performing Reset Touchscreen Cal a second time | info |
Aux Span Counts: Value | Auxiliary pressure sensor DAC counts at 100 cmH2O reference point (normal range: 3026 to 3589) | Displayed during auxiliary pressure sensor calibration | info |
Aux Zero | Auxiliary pressure sensor zero calibration is in progress | System initiates zero-point calibration for auxiliary pressure sensor | info |
Aux Zero Complete | Auxiliary pressure sensor zero calibration passed | Aux zero calibration completes successfully | info |
Aux Zero Fail: Value | Auxiliary pressure sensor zero DAC reading is outside normal range (631 to 968) | During auxiliary zero calibration when DAC reading exceeds specified range | error |
Backup Buzzer POST | Current to buzzer indicates audio is not sounding | Backup buzzer POST test detects no current to buzzer or audio not sounding | error |
Backup Mode Active - Apnea | Backup ventilation activated due to insufficient spontaneous breathing | Spontaneous breathing insufficient | warning |
Backup Mode Active - MVexp Low | Backup ventilation activated due to low expired minute volume | Measured expired minute volume < 50% of MVexp low alarm limit | warning |
Bad Air Flow | Cannot achieve proper 4 l/min air flow during exhalation valve calibration | During exhalation valve calibration when air flow control valve cannot deliver sufficient flow | error |
Bad Low Pressure: Value | Lowest pressure achieved during exhalation valve calibration exceeds 2.5 cmH2O maximum allowable | During exhalation valve calibration when minimum pressure cannot be reached low enough | error |
Bad O2 Flow | Cannot achieve proper 4 l/min oxygen flow during exhalation valve calibration | During exhalation valve calibration when oxygen flow control valve cannot deliver sufficient flow | error |
Barometric Chk | Barometric pressure sensor check is in progress | System initiates barometric pressure verification during checkout | info |
Barometric Chk Complete | Barometric pressure check passed successfully | Barometric check completes without errors | info |
Barometric Chk Fail | Barometric pressure sensor reading and calculated pressure differ by more than 20% | During barometric check when sensor reading deviates excessively from altitude-based calculation | error |
Barometric Pressure Sensor Out of Range | Barometric pressure sensor data outside acceptable range | Sensor data outside 2163-4340 mV or 732-1196 cmH2O range | info |
Battery Charge Fail or Standby Current High | Battery charging failure or excessive standby power draw | System powered on with battery current > 1.2A, or standby charge current > 1.7A | warning |
Battery Fail or Bulk Charge > 24 Hrs | Battery short circuit or excessive charging time | Any battery < 10 VDC while charging, or charging > 24 hours | warning |
Battery in use | System is operating on internal battery power due to AC power loss | AC power cord unplugged or power supply failure with system switch On | warning |
Battery in use – Low Internal Battery – 30 Min | Mains power unavailable; internal battery remaining time less than 30 minutes | Mains power lost and battery discharge algorithm indicates <30 min remaining | warning |
Battery Missing | Battery not detected or disconnected | Battery voltage between -1.0 and +1.0 VDC | warning |
Battery Not Connected | Mains power lost and system operating on battery | Mains power unavailable; system powered by internal battery > 300 ms | warning |
Battery Reversed Connection | Battery polarity reversed or severely discharged | Any battery voltage < -1.0 VDC | warning |
Calibrating Flow Valve | Flow valve calibration procedure is currently running | System initiates flow valve calibration during checkout | info |
Cal Offset Too High | Exhalation valve calibration offset exceeds acceptable range | Calibration point at 1.25 cmH2O is greater than 10000 counts during exhalation valve check | error |
Cal Point Too High | Exhalation valve calibration points exceed acceptable range | Calibration points are greater than 65000 counts during exhalation valve check | error |
Cal Slope Too Steep | Exhalation valve calibration slope exceeds acceptable range | Calibration points between 30 cmH2O and 40 cmH2O are greater than 6500 counts | error |
Can't Achieve 40 cmH2O | Exhalation valve calibration cannot reach required pressure threshold | Exhalation valve check calibration cannot generate 40 cmH2O pressure in breathing circuit | error |
Can't Achieve 80 cmH2O | Exhalation valve calibration cannot generate 80 cmH2O pressure in breathing circuit | During exhalation valve calibration when 80 cmH2O pressure target cannot be reached | error |
Can't Establish Pressure: Flow | Unable to achieve 8 Lpm flow required to attempt reaching 34 cmH2O during checkout | During checkout pressure establishment step when flow target cannot be met | error |
Can't Establish Pressure: Flow | Cannot achieve required flow during Dual Limb or Single Limb checkout step | During Dual Limb checkout, unable to achieve 8 Lpm; during Single Limb checkout, unable to achieve required pressure | error |
Can't Establish Pressure: Pressure | Cannot achieve required pressure during Paw Transducer or Relief Valve check | Single Limb Paw check: inspiratory pressure cannot reach 1 cmH2O with 60 l/min; Single Limb Relief check: cannot reach 2 cmH2O with 80 l/min | error |
Can't Extrapolate Table | Flow valve calibration extrapolation results in DAC counts exceeding 65,000 maximum | During flow valve calibration when weak supply pressure forces extrapolation beyond acceptable limits | error |
Can't Pressurize1: Value | During first half of low pressure leak check, breathing circuit cannot reach 34 cmH2O | During low pressure leak check part 1 when target pressure not achieved | error |
Can't Pressurize2: Value | During second half of low pressure leak check, breathing circuit cannot reach 25 cmH2O | During low pressure leak check part 2 when target pressure not achieved | error |
Can't Pressurize: Value | Breathing circuit cannot reach required pressure during various checkout steps (33 cmH2O for Paw, 30 cmH2O for relief valve, stable exp pressure for exhalation valve) | During Paw check, relief valve check, or exhalation valve check when target pressure not achievable | error |
Carrier Board Overheat | An internal DU board has overheated | DU board temperature excessive | error |
Case Fan Speed Fail | Case fan speed less than 800 RPM | Case fan speed drops below 800 RPM threshold | error |
Checking Supply Press1 | System is testing gas supply source and integrity during FCV calibration step 1 | During FCV calibration when supply pressure verification begins | info |
Checking Supply Press2 | System is testing gas supply source and integrity during FCV calibration step 2 | During FCV calibration when second supply pressure verification occurs | info |
Checking Supply Press3: Value | System is testing gas supply source and displaying measured supply pressure in psi during FCV calibration | During FCV calibration when supply pressure is measured and displayed | info |
Checkout Aborted | Checkout procedure has been aborted | User initiates abort or system detects error requiring procedure restart | warning |
Checkout Done | Checkout procedure completed successfully | Checkout procedure finishes all tests without critical failures | info |
Ci*1000=Value | Intermediate compliance calculation value during low pressure leak check | Displayed during low pressure leak check compliance computation | info |
Circ Unparked Patient Detect | Patient detected connected during standby state | Patient detected connected during standby state | error |
CMOS battery is weak | Carrier board battery voltage is below acceptable level | Startup (POST) when battery voltage detected as weak | error |
CO2 inaccurate | CO2 values from module may be inaccurate | CO2 sensor reading outside acceptable accuracy range | info |
CPU Board Supply Voltage Out of Range | One or more CPU board supply voltages are outside specification | Startup (POST) when 1.5V_CB, 5V_CB, or 3.3V_CB is out of range | critical |
CPU Fan Speed Fail | CPU fan speed less than 800 RPM | CPU fan speed drops below 800 RPM threshold | error |
CPU Overheat | DU thermistor temperature reading exceeds 80°C | Temperature sensor reading >80°C on DU board | error |
Degraded Battery | Battery voltage or charge state abnormal | Battery voltage > 16.5 VDC and current >= 0.25A, or not in float charge, or trickle charging > 12 hours | warning |
Disabling normalization - invalid leak | Expiratory flow sensor normalization is disabled because leak exceeds 0.5 Lpm | During checkout when leak measurement exceeds 0.5 Lpm threshold | warning |
Disagree Temp: Value | Air (or oxygen) flow sensor temperature differs from total flow sensor temperature by more than 9°C | During air or oxygen flow sensor check when temperature discrepancy exceeds threshold | error |
Disagree Tot: Value1 Air: Value2 | Air flow sensor reading differs from total flow sensor by more than 15% at nominal 30 l/min flow | During air flow sensor check when measured values diverge excessively | error |
Downstream Flow Diff: Value | Flow difference between total flow sensor and neonatal expiratory flow sensor wire measured in ml/min | Measured during checkout as informational parameter | info |
DU RAM ERROR | Self test failure or multi bit error detected | Self test failure or multi bit error detected | error |
DU to VCB Com Error Failed | Communication from Display Unit to Ventilation Control Board failed | Communications not completed within 90 seconds after startup or 10 second window after established | error |
DU to VMB Com Error Failed | Communication from Display Unit to Ventilation Management Board failed | Communications not completed within 90 seconds after startup or 10 second window after established | error |
ECC failed | RAM memory error correction code circuitry is faulty | Startup (POST) when ECC check fails | critical |
End Pressure: Value | Time required to relieve breathing circuit pressure from 34 cmH2O to below 2 cmH2O during exhalation valve check | During exhalation valve check when pressure relief time is measured | error |
ERROR!! INCOMPATIBLE SOFTWARE | The software version on the USB Media is not compatible with the installed subsystem. | Software Download detects an incompatible subsystem during download process. | error |
Exhalation Flow Sensor Comm Failure | Failed communications with exhalation flow sensor | Loss of serial/communication link between VMB and exhalation flow sensor PCB | critical |
Exhalation Flow Sensor Comparison | Expelled tidal volume differs excessively from inspired tidal volume | Adult/Ped: (TVexp–TVinsp) > (0.3*TVinsp) or 100ml for 6 breaths; Neo: >0.3*TVinsp or 18ml | error |
Exh Flow Sensor Chk | Exhalation flow sensor check is in progress | System initiates exhalation flow sensor verification during checkout | info |
Exh Flow Sensor Chk Complete | Exhalation flow sensor check passed successfully | Exhalation flow sensor check completes without errors | info |
Exh Flow Sensor Chk Fail | Exhalation flow sensor check failed; may also indicate total flow sensor failure | During exhalation flow sensor check when verification fails | error |
Exh Valve Cal | Exhalation valve calibration is in progress | System begins exhalation valve calibration during checkout | info |
Exh Valve Cal Chk | Exhalation valve check (post-calibration verification) is in progress | System performs exhalation valve verification after calibration | info |
Exh Valve Cal Chk Complete | Exhalation valve calibration check passed successfully | Exhalation valve check completes without errors | info |
Exh Valve Cal Chk Fail | Exhalation valve calibration check failed | During exhalation valve check when verification fails | error |
Exh Valve Cal Complete | Exhalation valve calibration completed successfully | Exhalation valve calibration completes without errors | info |
Exh Valve Cal Fail | Exhalation valve calibration failed | During exhalation valve calibration when target parameters cannot be achieved | error |
Exp Flow Cal | Expiratory flow sensor calibration is in progress | System initiates flow sensor calibration during checkout | info |
Exp Valve Step Sweep Done | Exhalation valve step sweep calibration has completed | After exhalation valve sweep procedure finishes | info |
Exp Valve Sweep | Exhalation valve step sweep calibration is in progress | System begins exhalation valve sweep calibration procedure | info |
Failed 120l/min flow: Value | During flow control valve calibration, unable to maintain 120 l/min flow for 1 second before supply pressure drops below 30 psi | During FCV calibration when supply pressure drops below minimum during high flow test | error |
Failed Supply Press2: Value | During FCV calibration step 2, gas supply pressure is inadequate | During second FCV calibration supply pressure check when reading is insufficient | error |
Failed Supply Press3: Value | During FCV calibration step 3, gas supply pressure is inadequate | During third FCV calibration supply pressure check when reading is insufficient | error |
Failed Supply Press4: Value | During FCV calibration step 4, gas supply pressure is inadequate | During fourth FCV calibration supply pressure check when reading is insufficient | error |
Failed Supply Press5: Value | During FCV calibration step 5, gas supply pressure is inadequate | During fifth FCV calibration supply pressure check when reading is insufficient | error |
Failed Supply Press6: Value | During FCV calibration step 6, gas supply pressure is inadequate | During sixth FCV calibration supply pressure check when reading is insufficient | error |
Failed Supply Press7: Value | During FCV calibration step 7, gas supply pressure is inadequate | During seventh FCV calibration supply pressure check when reading is insufficient | error |
Failed Supply Press8: Value | During FCV calibration step 8, gas supply pressure is inadequate | During eighth FCV calibration supply pressure check when reading is insufficient | error |
Failed Supply Press9: Value | During FCV calibration step 9, gas supply pressure is inadequate | During ninth FCV calibration supply pressure check when reading is insufficient | error |
Failed Supply Press: Value | During FCV calibration, gas supply pressure is inadequate | During flow control valve calibration when initial supply pressure check fails | error |
FAIL No 120 Min: Value | Flow valve calibration times out without reaching 120 l/min target flow | During flow valve calibration when 120 l/min target cannot be achieved within timeout period | error |
Fan Fail | Fan Power Status Bits low; main fan or DC-DC converter fan is low | Main fan or DC-DC converter fan power status indicates low/fault | error |
fCompliance*1000= Value | Intermediate flow compliance calculation value during low pressure leak check | Displayed during low pressure leak check compliance computation | info |
fCorrectedLeak*1000 = Value | Intermediate corrected leak calculation value during low pressure leak check | Displayed during low pressure leak check leak calculation | info |
Final Flow Achieved: Value | Flow value in ml/min achieved during current checkout step | Displayed at end of flow-related checkout step | info |
Final Rising Flow Achieved: Value | Flow rise rate value in ml/min achieved during current checkout step | Displayed during rising flow checkout procedures | info |
fLeak*1000 = Value | Intermediate leak calculation value during low pressure leak check in ml/min | Displayed during low pressure leak check leak computation | info |
Flow Cal - Waiting for Sensiron | Total flow sensor is being configured to read correct gas type for current valve calibration | During flow calibration when total flow sensor setup is in progress | info |
Flow Diff: Value | Flow difference between inspiratory (total) and expiratory flow sensors during exhalation flow sensor check (must be less than 20%) | During exhalation flow sensor check when difference is calculated | error |
Flow/O2 Disagree: Value1/Value2 | O2 sensor check failed; O2 and air flow set to 15 l/min; difference exceeds 5% O2 | During O2 sensor checkout procedure | error |
Flow Too High: Value | FCV leaks more than 1150 ml/min during calibration | During FCV calibration routine | error |
Flow Valve Cal Complete | Flow valve calibration passed | After flow valve calibration routine | info |
Flow Valve Cal Fail | Flow valve calibration failed | During flow valve calibration routine | error |
Flow Valve DAC Too Low | FCV-DAC counts went too low without corresponding decrease in flow | During flow valve operation | error |
fPressureDifference1 10 00 = Value | Intermediate value in low pressure leak check compliance calculation | During leak check calibration | info |
fPressureDifference2 10 00 = Value | Intermediate value in low pressure leak check compliance calculation | During leak check calibration | info |
FRC Invalid | FRC measurement unable to be completed within last 5 seconds | FRC measurement started but not finished within 5-second window | info |
FRC missed | FRC series measurement unable to start within last 5 seconds | Another procedure or condition prevented FRC measurement from starting | info |
Front Panel Com Fail | Display CPU board fails to send life tick for >10 seconds | Loss of communication heartbeat from DU CPU board to main controller for >10 sec | critical |
Guaranteed Flow Not Achieved: Value | Could not bring flow down to target flow with minimum flow command | During checkout flow control test | error |
High Pres Air Leak Test Fail (Baro) | Vent engine high air pressure leak test failed; invalid (low) barometric pressure reading | During high pressure air leak test | error |
High Pres O2 Leak Test Fail (Baro) | Vent engine high O2 pressure leak test failed; invalid (low) barometric pressure reading | During high pressure O2 leak test | error |
High Pressure: Aborted | Checkout step in progress was aborted due to high pressure | When system pressure exceeds safe limits during checkout | warning |
High Pressure Air Leak Test | Vent engine high air pressure leak test in progress | During checkout procedure | info |
High Pressure Air Leak Test Complete | Vent engine high air pressure leak test passed | After high pressure air leak test | info |
High Pressure Air Leak Test Fail | Vent engine high air pressure leak test failed; measured leak was too high | During high pressure air leak test | error |
High Pressure O2 Leak Test | Vent engine high O2 pressure leak test in progress | During checkout procedure | info |
High Pressure O2 Leak Test Complete | Vent engine high O2 pressure leak test passed | After high pressure O2 leak test | info |
High Pressure O2 Leak Test Fail | Vent engine high O2 pressure leak test failed; measured leak was too high | During high pressure O2 leak test | error |
InspFlowAccumulator = Value1, _jj=Value2 | Intermediate values in low pressure leak check compliance calculation | During leak check calibration | info |
Insp flow below target: >Target = Value1 >Insp = Value2 | Flow cannot be controlled to target; measured flow already lower than target | During inspiratory flow control test | error |
Insp Paw Xducer Check | Single Limb Paw Transducer check in progress | Paw transducer calibration check initiated and running | info |
Insp Paw Xducer Check Complete | Single Limb Paw Transducer check has finished execution | Paw transducer check completed all steps | info |
Insp Paw Xducer Check Fail (Aborted) | Single Limb Paw Transducer check was aborted | Paw transducer check was interrupted or aborted during execution | warning |
Insp Paw Xducer Check Fail (Low Pressure) | Single Limb Paw Transducer check failed; inspiratory pressure too low | Inspiratory pressure could not reach 1 cmH2O during check | error |
Insp Paw Xducer Check Fail (No Gas Supply) | Single Limb Paw Transducer check failed due to absent gas supply | No gas supply detected during Paw transducer check | error |
Insp Paw Xducer Check Fail (PressureZeroCal) | Inspiratory pressure sensor zero calibration failed | Inspiratory pressure sensor was not successfully zeroed during calibration | error |
Insp Paw Xducer OK | Single Limb Paw Transducer check passed successfully | Paw transducer check completed all tests within acceptable parameters | info |
Insp Paw Xducer Zero Error: Value | Inspiratory pressure sensor zero valve operation failed | Inspiratory pressure sensor zero valve was not successfully opened and closed | error |
Insp Span Counts: Value | Inspiratory pressure sensor DAC counts for 100 cmH2O; range 3026-3589 | During inspiratory pressure calibration | info |
Low Air Pressure: Value | Air supply pressure below 30 psi | During system operation or calibration | warning |
Low Exp Pressure: Value1, Value2 | During exh valve cal, pressure dropped more than 1.25 cmH2O in 4 msec | During exhalation valve calibration | error |
Low Internal Battery – 10 Min | Mains power not available; internal battery supply less than 10 minutes | Battery discharge algorithm calculates less than 10 minutes remaining and mains power not available | error |
Low Internal Battery – 1 Min | Mains power not available; internal battery supply less than 1 minute | Battery discharge algorithm calculates less than 1 minute remaining and mains power not available | error |
Low Internal Battery – 20 Min | Mains power not available; internal battery supply less than 20 minutes | Battery discharge algorithm calculates less than 20 minutes remaining and mains power not available | error |
Low Internal Battery – 5 Min | Mains power not available; internal battery supply less than 5 minutes | Battery discharge algorithm calculates less than 5 minutes remaining and mains power not available | error |
Low Max Flow: Value | FCV indicator that system will use degraded wall supply routine for FCV calibration | When gas supply pressure is marginal | warning |
Low O2 Pressure: Value | O2 supply pressure below 30 psi | During system operation or calibration | warning |
Low Pres Leak Test Fail (Baro) | Vent engine low pressure leak test failed; invalid (low) barometric pressure reading | During low pressure leak test | error |
Low Pressure Leak Chk | Breathing circuit leak check in progress | During checkout procedure | info |
Low Pressure Leak Chk Complete | Breathing circuit leak check passed | After low pressure leak check | info |
Low Pressure Leak Chk Fail | Breathing circuit leak check failed | During breathing circuit leak check | error |
Low Pressure Leak Test | Vent engine low pressure leak test in progress | During checkout procedure | info |
Low Pressure Leak Test Complete | Vent engine low pressure leak test passed | After low pressure leak test | info |
Low Pressure Leak Test Fail | Vent engine low pressure leak test failed; leak was too high | During low pressure leak test | error |
Measured Resistance: Value | Resistance measured during Checkout | During checkout procedure | info |
Measure Insp Resistance Check | Inspiratory resistance check in progress | During checkout procedure | info |
Measure Insp Resistance Check Complete | Inspiratory resistance check passes | After inspiratory resistance check | info |
Measure Insp Resistance Check Fail | Inspiratory resistance check failed | During inspiratory resistance check | error |
Measure Insp Resistance Check Value | Measured inspiratory resistance value | During inspiratory resistance measurement | info |
Measure Resis Chk | Breathing circuit resistance measurement in progress | During checkout procedure | info |
Measure Resis Chk Complete | Breathing circuit resistance measurement completed successfully | After resistance measurement | info |
Measure Resis Chk Fail | Breathing circuit resistance measurement failed | During resistance measurement | error |
Measuring P 0.1 | P0.1 procedure in progress | During checkout procedure | info |
Minimum Flow not achieved: Value | Could not achieve minimum flow required for checkout step | During flow control test in checkout | error |
Module Check Sample Gas Out > 20 Sec | Occlusion in airway module sample gas outlet | Sample gas outlet blocked for > 20 seconds | warning |
Module D-fend Not Connected > 40 Sec | D-fend module not detected or disconnected | D-fend module not detected for > 40 seconds | warning |
Module Inlet Filter Residue > 40 Sec | Residue buildup on water trap membrane reducing airflow | Residue detected on water trap membrane for > 40 seconds | info |
Module Line Blocked > 20 Sec | Gas sampling line or water trap blocked | Occlusion detected in sampling line or water trap for > 20 seconds | warning |
Module Not Compatible | Monitoring module software incompatible with system | Module detected is not compatible with system software | warning |
Module Sample Flow Deviation | Sample gas flow rate too slow for extended period | Sample flow too slow for 20 seconds | info |
Module sensor Inop > XX | Airway module hardware failure detected | Airway module reports RAM failure, checksum error, EEPROM error, voltage error, or lamp control failure | warning |
Module Source Dlite off | Airway module peak pressure significantly below ventilator reading | Peak pressure measured by module < 3 cmH2O and >= 5 cmH2O below ventilator peak | critical |
Nebulizer not Connected | Nebulizer disconnected while nebulization procedure running | Nebulizer connection lost during active nebulization | info |
Negative Pressure | Airway pressure during inspiration <–10 cmH₂O for >50 continuous ms | Inspiratory airway pressure drops below –10 cmH₂O for >50 ms | critical |
Neo – Exh Flow Sensor Comparison | Difference between exhalation and neonatal expired tidal volume exceeds threshold | Neo: (Exh TVexp–Neo TVexp) > (0.3*Neo TVexp) or 30 ml for 6 breaths | critical |
Neo Flow Sensor Cal | Neonatal flow sensor calibration in progress | During neonatal flow sensor calibration | info |
Neo Flow Sensor Cal Fail | Neonatal flow sensor calibration failed | During neonatal flow sensor calibration | error |
Neo Flow Sensor Cal Pass | Neonatal flow sensor calibration passed | After neonatal flow sensor calibration | info |
Neo Flow Sensor Contaminated | Neonatal flow sensor reporting flow >32 l/min for 4 continuous seconds | Neo flow sensor sustained reading exceeds 32 l/min for ≥4 seconds | error |
Neo Flow Sensor Failure | One hot wire reporting less than 20 ADC, other reporting normal | Neo flow sensor with one hot wire reporting less than 20 ADC and other hot wire reporting normal as measured by VCB or VMB | error |
Neo module not compatible | Incompatible module installed in neo patient mode | Any airway module installed in neo patient type mode | warning |
Neonatal Check Failed (20 Lpm) | System unable to achieve 20 Lpm of flow during neonatal checkout | During neonatal flow test at 20 Lpm | error |
Neonatal Check Failed (Downstream) | Expiratory flow from neonatal sensor differs from total flow sensor by more than 25% | During neonatal flow sensor comparison | error |
Neonatal Check Failed (Reaching 30) | System unable to achieve 30 Lpm of flow during neonatal checkout | During neonatal flow test at 30 Lpm | error |
Neonatal Check Failed (Reversed @20) | Neonatal flow sensor indicated reversed flow during 20 Lpm check | During neonatal flow test at 20 Lpm | error |
Neonatal Check Failed (Reversed @ 30) | Neonatal flow sensor indicated reversed flow during 30 Lpm check | During neonatal flow test at 30 Lpm | error |
Neonatal Fail Failed | Neonatal flow sensor check failed because no gas supply detected | During neonatal flow sensor test | error |
Neonatal Flow Check | Neonatal flow sensor flow check is in progress | During neonatal flow sensor test | info |
Neonatal Flow Comparison - System | Neo flow sensor comparison alarm active or neo-total flow sensor comparison alarm active or neoexh flow sensor comparison alarm active. | Flow sensor comparison fault detected | error |
Neonatal Flow Sensor Comparison | Neonatal expired tidal volume differs excessively from inspired tidal volume | Neo: (TVexp–TVinsp) > (0.3*TVinsp) or 5 ml for 6 consecutive breaths | critical |
Neonatal Flow Sensor Off | Patient Type is Neonatal but Data Source not set to Neonatal Flow Sensor | Patient Type is Neonatal, but Data Source is not set to Neonatal Flow Sensor | error |
Neonatal Flow Sensor Reversed | Neonatal flow sensor not installed correctly | The neonatal flow sensor is not installed correctly | error |
Neonatal Zero | Neonatal flow sensor zero check is in progress | During neonatal sensor zero calibration | info |
Neonatal Zero Failed | Neonatal flow sensor zero check failed; no gas supply detected | During neonatal sensor zero calibration | error |
Neonatal Zero Failed (4 Lpm) | Neonatal flow sensor zero check failed; unable to achieve 4 Lpm | During neonatal sensor zero calibration | error |
Neonatal Zero Failed (Expected 0 Flow) | Neonatal flow sensor zero check failed; measured non-zero flow while occluded | During neonatal sensor zero calibration | error |
Neo – Total Flow Sensor Comparison | Neonatal expired minus inspired tidal volume exceeds threshold vs total flow sensor | Neo: (TVexp–TVinsp) > (0.3*TVinsp) or 30 ml for 6 consecutive breaths | critical |
NFS Checkout Complete | Neonatal flow sensor flow check completed | After neonatal flow sensor test | info |
NFS reports < 0 flow during > 0 flow (20 l/min) | Neonatal flow sensor reports negative flow during positive flow test | Open circuit flow test at 20 l/min target | error |
NFS reports < 0 flow during > 0 flow (30 l/min) | Neonatal flow sensor reports negative flow during positive flow test | Open circuit flow test at 30 l/min target | error |
NFS reports nonzero flow during 0 flow | Neonatal flow sensor reports flow when circuit is occluded and should read zero | Circuit occlusion test at 4 l/min target | error |
No Air | Supply pressure for Air is below 30 psi | During system operation | warning |
No bootable device available | System cannot find a bootable device | Startup (POST) when internal CF card not accessible or corrupted | critical |
No Exhal Flow Sensor | No Exhalation Flow Sensor connected | Exhalation flow sensor not detected at startup or during operation | error |
No Exp Flow Sensor | Expiratory flow sensor is not detected by system | During system initialization or test | error |
No Gas Supply | Supply pressure for both Air and O2 is below 30 psi | During system operation | critical |
None | No calibrations, zero measurements, or checkout tests are running | During normal operation | info |
No Neonatal Flow Sensor - Standby | Both neonatal flow sensor hot wires reporting less than 20 ADC | Both neonatal flow sensor hot wires reporting less than 20 ADC as measured by VCB or VMB | warning |
No Neonatal Flow Sensor - Therapy | Both neonatal flow sensor hot wires reporting less than 20 ADC | Both neonatal flow sensor hot wires reporting less than 20 ADC as measured by VCB or VMB during therapy | error |
No Oxygen | Supply pressure for O2 is below 30 psi | During system operation | warning |
Normalized Flow Comparison Failed: >Target = Value1 >I = Val | Normalized expiratory flow and total flow differ by >10% (or >200 ml) | During flow sensor normalization check | error |
No Supply Pressure | Supply pressure for both Air and O2 is below 30 psi | During system operation | critical |
No Supply Pressure | O2 and air supply pressure below minimum threshold | O2 and air supply pressure < 24.3 psi for > 0.5 seconds | critical |
O2 Flow Sensor Communications Failure | Loss of communication with O2 Flow Sensor | Serial/communication link lost between vent engine and O2 flow sensor | error |
O2 Flush Time: Value sec | Time needed to flush system with O2 until stability of 0.1% is reached | During O2 sensor calibration | info |
O2 inaccurate | O2 values from the module may be inaccurate | O2 values from the module detected as inaccurate | warning |
O2 Sensor Fail | Out of range O2 sensor data (>103%) or communication error | O2 sensor reading exceeds 103% or communication loss with sensor | error |
O2 Sensor Fail | Failed Paracube communications during O2 sensor check | During O2 sensor checkout | error |
O2 Sensor: Failed 100% Cal | Paracube O2 sensor calibration timed out at 100% oxygen | Paracube calibration did not complete within timeout period during 100% O2 span calibration | error |
O2 Sensor: Failed 21% Cal | Paracube O2 sensor calibration timed out at 21% oxygen | Paracube calibration did not complete within timeout period during 21% O2 span calibration | error |
O2 Supply Pres High | O2 supply pressure greater than 95 psi for more than 0.5 seconds | O2 supply pressure > 95 psi for more than 0.5 seconds | warning |
O2 Supply Pres Low | O2 supply pressure less than 24.3 psi for more than 0.5 seconds | O2 supply pressure < 24.3 psi for more than 0.5 seconds | error |
O2 Supply Pressure Sensor Out of Range | Out of range O2 supply pressure sensor data | O2 supply pressure sensor data outside range of 195 to 4760 mV | warning |
O2 Temperature Sensor Failure | Out of range O2 temperature sensor data (0–60°C range) | O2 flow temperature reading outside 0–60°C or communication loss | info |
O2 Too Low for 100% Cal | Measured O2 concentration below 41% during 100% calibration | O2 measurement <41% during 100% span calibration attempt | warning |
O2 Too Low for 21% Cal | Measured O2 concentration below 8% during 21% calibration | O2 measurement <8% during 21% span calibration attempt | warning |
O2 Valve Cal Complete | O2 flow control valve calibration passed successfully | O2 Valve Cal completed without errors | info |
O2 Valve Cal Fail | O2 flow control valve calibration failed | O2 Valve Cal did not complete successfully | error |
Occluded Patient Interface Detected | Pressure detected at the patient inlet port | Pressure detected at the patient inlet port | error |
On Battery – Low or Medium | Mains power not available; unit running on internal battery | AC mains power disconnected or failed | warning |
Oxygen Flow Sensor Chk Complete | Oxygen flow sensor check passed successfully | Oxygen flow sensor check completed without errors | info |
Oxygen Flow Sensor Chk Fail | Oxygen flow sensor check failed | Oxygen flow sensor check did not complete successfully | error |
Oxygen Flow Sensor Chk Fail: No O2 | Oxygen flow sensor check failed due to no oxygen supply detected | System unable to detect oxygen supply during sensor check | error |
Oxygen Flow Sensor Fail | Unable to achieve 30 Lpm during oxygen flow sensor check | Maximum oxygen flow during check remains below 30 Lpm | error |
Paracube Cal Complete | O2 sensor calibration passed successfully | Paracube calibration completed without errors | info |
Paracube Cal Fail | O2 sensor calibration failed | Paracube calibration did not complete successfully | error |
Paracube Chk Complete | Paracube O2 sensor check passed successfully | Paracube sensor check completed without errors | info |
Paracube Chk Fail | Paracube O2 sensor check failed | Paracube check did not complete successfully | error |
Paracube Chk Fail (50/50 Air) | Failed to achieve 15 Lpm airflow for 50/50 calibration | Airflow remained below 15 Lpm during 50/50 air calibration step | error |
Paracube Chk Fail (Air) | Paracube 21% air calibration did not complete | Paracube failed to complete 21% air calibration | error |
Paracube Chk Fail (O2) | Failed to achieve 30 Lpm O2 flow for O2 calibration | O2 flow remained below 30 Lpm during oxygen calibration step | error |
Paracube Fail | Failed to achieve 30 Lpm air flow during Paracube check | Airflow remained below 30 Lpm during check | error |
Paracube Sensor Fail (50/50 O2) | Failed to achieve 15 Lpm O2 flow for 50/50 calibration | O2 flow remained below 15 Lpm during 50/50 oxygen calibration step | error |
Paux High | Paux pressure greater than 100 cmH2O | Paux > 100 cmH2O | error |
Paux Sensor Out Of Range | Paux sensor data out of range | Paux sensor data outside range of 10-4095 mV | warning |
Paux Zeroing Error | Paux zeroing failed; zero pressure range 631-968 mV | Paux zeroing failed; measurement outside range 631-968 mV | warning |
Paw Cross Check | Difference between expiratory and inspiratory airway pressure excessive | Difference > 10 cmH2O for > 350 ms | critical |
Paw Exp Sensor Out of Range | Expiratory airway pressure sensor data outside acceptable range | Sensor data outside 10-4095 mV range | critical |
Paw Exp Zeroing Error | Expiratory pressure sensor zero offset out of range during calibration | Zero pressure reading outside 631-968 mV range | info |
Paw Insp Sensor Out of Range | Inspiratory airway pressure sensor data outside acceptable range | Sensor data >= 50 ms or inspiratory zero valve energized >= 1 second; range 10-4095 mV | critical |
Paw Insp Zeroing Error | Inspiratory pressure sensor zero offset out of range during calibration | Zero pressure reading outside 631-968 mV range | info |
Paw Xducer Check Complete | Airway pressure transducer check passed successfully | Pressure sensor check completed without errors | info |
Paw Xducer Check Fail | Airway pressure transducer check failed | Pressure sensor check did not complete successfully | error |
Paw Xducer Check Fail (PressureZeroCal) | Pressure sensors failed to zero during calibration | Zero calibration of pressure sensors did not complete successfully | error |
Paw Xducer OK | Airway pressure transducer check passed successfully | Pressure sensor check completed successfully | info |
PMB DC-DC Fail | Internal power failure; AC supply OK but batteries being discharged | DC-DC converter on Power Management Board failure | error |
PMB Self Test Fail | Power controller failed self tests (memory, voltages, or CPU) | Power Management Board internal test failure | error |
PMB to DU Com Error | Communication failure between power controller and display unit | Communications cannot be established for 10 seconds | warning |
Power Supply Fail | Main power supply is not available; ventilator powered by battery | Main power supply not available | error |
Power Supply Temp High | Vicor power supply temperature exceeds 75°C | Power supply internal temperature rises above 75°C | error |
Pressure not maintained: Value | System unable to maintain minimum 25 cmH2O pressure during relief valve check | System pressure fell below 25 cmH2O during pressure maintenance test | error |
Pressure too low | System pressure insufficient during resistance measurement | Inspiratory limb pressure drops below required threshold during resistance check | error |
Processor Reset Failed | Sequential watchdogs caused processor reset on VCB or VMB | Watchdog resets indicate loss of processor control | error |
Program load failed - CRC | Software file CRC check failed during load | Startup (POST) when software CRC verification fails | error |
PSM Power Failure | Exhalation valve heater plugged into incorrect port | Exhalation valve heater connected to port 2 | error |
RAM memory error | RAM memory hardware failure detected | Startup (POST) when RAM test fails | critical |
Relief Valve Chk Complete | Relief valve check passed successfully | Relief valve check completed without errors | info |
Relief Valve Chk Fail | Relief valve check failed | Relief valve check did not complete successfully or relief valve out of specification | error |
Rising Flow Not Achieved: Value | Could not achieve minimum required flow for checkout step | Flow remained below minimum during checkout step, Value = maximum flow achieved in ml/min | error |
RTC date/time error | Real-time clock error detected; battery may be weak | Startup (POST) when RTC error detected | error |
Safety Valve Checkout Failure | Failed Safety Relief Valve System Check | Paw reaches 30 cmH2O within 4 seconds of check start | critical |
SBT Completed | Spontaneous Breathing Trial time remaining expired and completed successfully | SBT countdown time expires | info |
SBT ended - Apnea | Spontaneous Breathing Trial ended due to apnea | SBT countdown time reaches 2 minutes | warning |
SBT ended - MVexp High | Spontaneous Breathing Trial ended due to high minute volume expiration | MVexp exceeds threshold during SBT | error |
SBT ended - MVexp Low | Spontaneous Breathing Trial ended due to low minute volume expiration | MVexp below threshold during SBT | warning |
SBT ended - RR High | Spontaneous Breathing Trial ended due to high respiratory rate | Respiratory rate exceeds threshold during SBT | warning |
SBT ended - RR Low | Spontaneous Breathing Trial ended due to low respiratory rate | Respiratory rate below threshold during SBT | warning |
Sensor Disagree: Value | Air or O2 flow sensor differs from total flow sensor by >20% or >1500 ml/min | Flow sensor difference exceeds 20% of total flow or 1500 ml/min, whichever is greater | error |
Sensor Removed | Exhalation flow sensor was removed or disconnected during checkout | Exhalation flow sensor not detected during checkout procedure | error |
Single Limb Relief Valve check Complete | Single Limb Relief Valve check has finished execution | Relief valve check completed all steps | info |
Single Limb Relief Valve Chk | Single Limb Relief Valve check in progress | Relief valve calibration check initiated and running | info |
Single Limb Relief Valve Chk Fail | Single Limb Relief Valve check did not pass | Relief valve check failed to meet acceptance criteria | error |
Single Limb Relief Valve Time: Value | Relief valve response time measurement during check | Time measured to relieve 0.75 cmH2O pressure within 250 ms | warning |
Skipping CHECKOUT - not in checkout state | Checkout command received while not in Checkout state | Checkout start command sent to Vent Control Board not in Checkout state | warning |
Skipping Dual Limb CHECKOUT - not in checkout state | Dual Limb Checkout command rejected; VCB not in checkout state | Dual Limb Checkout command received while VCB not in checkout state | warning |
Skipping Single Limb CHECKOUT - not in checkout state | Single Limb Checkout command rejected; VCB not in checkout state | Single Limb Checkout command received while VCB not in checkout state | warning |
Standby Bulk Charge > 12Hrs | System in Standby with bulk charging duration exceeding 12 hours | Bulk charge mode active for more than 12 hours while in Standby | warning |
System reset: ECxx xx xx | Unexpected system reset; usually indicates software failure | Startup (POST) after system reset event | error |
System reset: FFFF FF FF | System reset due to Carrier board contact loss or low battery voltage | Startup (POST) after system reset with FFFF FF FF signature | error |
System shutdown in less than X minutes | System will shut down if batteries not fully charged when AC power lost | AC power loss with batteries below full charge | critical |
Target flow not reached @ 300 | Flow exceeds target at minimum flow command during checkout | Flow greater than target despite minimum flow command | error |
Temp High | Total flow sensor temperature exceeds safe limit | Total flow sensor temperature > 51°Celsius | critical |
Therapy Power Off | Power switch is set to Off | Power switch in Off position | critical |
Total Flow Sensor Communications Failure | Out of range Total Flow Sensor data or loss of communication | Total flow sensor reading out of range or communication link lost | critical |
Total Flow Temperature Sensor Failure | Out of range total temperature sensor data or loss of communication | Temperature reading outside 0–60°C or communication loss from total flow sensor | info |
Total flow too high (1) | Flow measurement during circuit occlusion exceeds acceptable range | Circuit occlusion test reads flow higher than expected at 4 l/min | error |
Total flow too high (2) | Flow measurement during open circuit test exceeds acceptable range | Open circuit flow measurement at 20 l/min or 30 l/min reads higher than expected | error |
Total flow too low | System cannot establish required flow for resistance measurement | Inspiratory limb resistance check cannot achieve 60 l/min flow | error |
Total flow too low (1) | Flow measurement during circuit occlusion is insufficient | Circuit occlusion test at 4 l/min target fails to achieve zero flow reading | error |
Total flow too low (2) | Flow measurement during open circuit test is insufficient | Open circuit flow measurement at 20 l/min or 30 l/min fails to reach target | error |
Total/Neo Exp flows disagree | Total and neonatal expiratory flow sensor readings do not correlate | Flow comparison during circuit open state shows >25% deviation | error |
Total/Neo Insp flows disagree | Total and neonatal inspiratory flow sensor readings do not correlate | Flow comparison during circuit open state shows >15% deviation | error |
Total resistance invalid | Resistance check failed and invalid result returned | Calculation errors during resistance measurement (negative values or divide by zero) | error |
Total: Value1 O2: Value2 | O2 flow sensor differs >15% from total flow sensor at 30 L/min nominal | O2 flow measurement differs more than 15% from total flow sensor at 30 L/min | error |
Touchscreen Failure | Display unit touchscreen malfunction | Touchscreen input failure detected | error |
Unable to pressurize | Circuit could not be pressurized to minimum 10 cmH2O | System unable to generate 10 cmH2O pressure in breathing circuit | error |
Upstream Flow Failed (Upstream) | Neonatal flow sensor inspiratory flow differs >15% from total flow sensor | Neonatal flow sensor inspiratory measurement differs >15% from total flow sensor reading | error |
VCB: Expansion Power Fail | Exhalation valve heater or cable failure | Exhalation valve heater or cable failure, or external device connected to rear ports | error |
VCB to DU Com Error Failed | Communication from Ventilation Control Board to Display Unit failed | Communications not completed within 10 second window (timing starts after 90 sec power-up) | error |
VMB Exp Flow Sensor Cal Fail | Expiratory flow sensor calibration failed | Expiratory flow sensor calibration did not complete successfully | error |
VMB Exp Flow Sensor Cal Pass | Expiratory flow sensor calibration passed successfully | Expiratory flow sensor calibration completed without errors | info |
VMB to DU Com Error Failed | Communication from Ventilation Management Board to Display Unit failed | Communications not completed within 10 second window (timing starts after 90 sec power-up) | error |
VMB to VCB Com Error Failed | High-speed sensor data communication from VMB to VCB failed | Communication not completed within 50 millisecond window | error |
Volume Delivery Error | Ventilator is not delivering flow | VCB detects flow delivery failure or blockage | critical |
VT not achieved | Tidal volume not delivered to patient | TVinsp < 80% of set TV, or set TV - 5 ml (whichever greater) for six consecutive breaths | warning |
VT not achieved - Neo | Tidal volume not delivered to neonatal patient | TVinsp < 80% of set TV, or set TV - 1 ml (whichever greater) for six consecutive breaths | warning |
watchdog circuit failed | Watchdog circuit hardware failure | Startup (POST) when watchdog circuit test fails | critical |
Xducer Error: Value | Inspiratory/expiratory pressure difference exceeds 4 cmH2O during Paw Xducer check | Pressure difference between inspiratory and expiratory sensors greater than 4 cmH2O | error |
Zero out of range | ADC counts out of acceptable zero pressure range for pressure sensors | Inspiratory and/or expiratory sensor ADC counts outside range 631-968 | error |
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ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.