FR FieldReady Academy
X-ray C-arm workstations · OEC C ARM family

GE Healthcare 9800: troubleshooting and error codes

The ServiceForge knowledge base holds 511 documented symptoms for the GE Healthcare 9800, with 886 ranked causes, 860 diagnostic checks with test points and expected values, and 80 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI

Symptoms

Orbital motion fails or runs intermittently

C-arm orbital motion does not operate or operates sporadically

Ranked causes

  1. 1. RUI not properly connected to C-Arm keyswitch panel, or damaged RUI connector (common)
  2. 2. Orbital clutch released or damaged (occasional)
  3. 3. Orbital position-reporting potentiometer damaged or drive belt broken (occasional)
  4. 4. System out of calibration (occasional)
  5. 5. Faulty orbital gearbox (occasional)
  6. 6. Faulty orbital motor (occasional)
  7. 7. Faulty orbital servo drive (occasional)
  8. 8. Faulty MCU (rare)
  9. 9. Broken or damaged orbital drive belt (occasional)

9 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Motorized rotation fails or runs intermittently

C-arm rotational motion does not operate or operates sporadically

Ranked causes

  1. 1. RUI not properly connected to C-Arm keyswitch panel, or damaged RUI connector (common)
  2. 2. Rotational position-reporting potentiometer damaged or drive belt broken (occasional)
  3. 3. System out of calibration (occasional)
  4. 4. Faulty rotational gearbox (occasional)
  5. 5. Faulty rotational motor (occasional)
  6. 6. Faulty MCU (rare)
  7. 7. Faulty rotational servo drive (occasional)

7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

No +60-Volt output from PS4 power supply

Power supply PS4 does not provide required +60V output

Ranked causes

  1. 1. Motor Power Relay PCB failure (common)
  2. 2. Cable failure between Power Motor Relay PCB and PS4 (occasional)
  3. 3. No AC power to PS4 input (occasional)
  4. 4. PS4 power switch set to OFF (occasional)
  5. 5. Motor power fuse open (common)
  6. 6. Ground or connector cable 902272 failure (occasional)
  7. 7. PS4 power supply failure (rare)

7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery charger inoperative high voltage

Charger does not operate or maintain battery voltage

Ranked causes

  1. 1. Workstation disconnected from AC line or AC line down (common)
  2. 2. Workstation Interconnect Cable disconnected from C-Arm (common)
  3. 3. Fuse blown or Battery Charger failed (occasional)
  4. 4. Instantaneous peak charging current exceeds 15.5 amps causing Overcurrent shutdown (occasional)
  5. 5. Output voltage exceeds 250V causing Overvoltage shutdown (occasional)
  6. 6. CHG_DISAB signal asserted by X-Ray Controller (common)
First check

Verify AC power to Workstation

Test point
AC input to Workstation
Expected
115VAC present

1 more check with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

C-arm completely inoperative with battery charger light ON

C-Arm does not respond to commands, no error messages displayed, but battery charger indicator lamp is illuminated

Ranked causes

  1. 1. Buzzer sounds when Workstation switched on due to incorrect Isolation Transformer tap settings (occasional)
  2. 2. No Key Power (unknown)
  3. 3. Loose connectors on Power/Signal Interface PCB (common)
  4. 4. Blown fuse F6 or F10 on Power/Signal Interface PCB (common)
  5. 5. DC power distribution problem (occasional)
  6. 6. Defective Relay K10 in Power/Motor Relay PCB (rare)
First check

Listen for buzzer sound when Workstation is switched on

Test point
Workstation power switch
Expected
No buzzer sound or buzzer indicates alarm condition only

3 more checks with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Flat Panel Display screen is dark, distorted, or shows solid color

Video display is completely dark, image is distorted, or entire screen shows single color

Ranked causes

  1. 1. Display monitor power switch off or switches in wrong state (common)
  2. 2. Incorrect monitor control settings (common)
  3. 3. Defective video cable or connections (occasional)
  4. 4. Faulty power input to Flat Panel Display (occasional)
  5. 5. Faulty graphics card or motherboard in Navigation Computer (rare)
  6. 6. Failure of Flat Panel Display (rare)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Navigation Computer has no power input high voltage

Navigation Computer not receiving AC or DC power. Monitor and system not operational.

Ranked causes

  1. 1. Workstation power failure (common)
  2. 2. Faulty power cable to Navigation Computer (common)
  3. 3. Faulty PS4 power supply (occasional)
  4. 4. UPS battery faulty or disconnected (occasional)
  5. 5. AC Fail cable disconnected (occasional)
  6. 6. Auxiliary Power Control PCB failure (rare)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

No image displayed on Color FPD caution

Color Flat Panel Display shows no video output; screen remains blank or off

Ranked causes

  1. 1. Display power off or video source inactive (common)
  2. 2. Video source inactive or not transmitting (common)
  3. 3. Loose video interface connector or pin contact failure (common)
  4. 4. Faulty or damaged video cabling (occasional)
  5. 5. AC power not reaching DC power supply (occasional)
  6. 6. DC power supply output failure (occasional)
First check

Verify FPD display power is on

Test point
FPD power switch and indicator
Expected
Display powered ON with visible power indicator
Tools
Visual inspection

5 more checks with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Orbital servo checksum error

MCU detects checksum error in Logosol orbital servo control module during bootup

Ranked causes

  1. 1. Faulty orbital servo controller or related circuitry (unknown)
  2. 2. Faulty orbital motor (unknown)
  3. 3. Faulty wiring to orbital motor (unknown)
  4. 4. Faulty motion power supply (PS4) (unknown)
  5. 5. Faulty wiring to PS4 (unknown)
  6. 6. Faulty orbital position reporting potentiometer (unknown)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Orbital servo position error

MCU detects position error in Logosol orbital servo control during operation

Ranked causes

  1. 1. Faulty orbital servo controller or related circuitry (unknown)
  2. 2. Faulty orbital motor (unknown)
  3. 3. Faulty wiring to orbital motor (unknown)
  4. 4. Faulty motion power supply (PS4) (unknown)
  5. 5. Faulty wiring to PS4 (unknown)
  6. 6. Faulty orbital position reporting potentiometer (unknown)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Rotation servo checksum error

MCU detects checksum error in Logosol rotation servo control module during bootup

Ranked causes

  1. 1. Faulty rotation servo controller or related circuitry (unknown)
  2. 2. Faulty rotation motor (unknown)
  3. 3. Faulty wiring to rotation motor (unknown)
  4. 4. Faulty motion power supply (PS4) (unknown)
  5. 5. Faulty wiring to PS4 (unknown)
  6. 6. Faulty rotation position reporting potentiometer (unknown)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Rotation servo position error

MCU detects position error in Logosol rotation servo control during operation

Ranked causes

  1. 1. Faulty rotation servo controller or related circuitry (unknown)
  2. 2. Faulty rotation motor (unknown)
  3. 3. Faulty wiring to rotation motor (unknown)
  4. 4. Faulty motion power supply (PS4) (unknown)
  5. 5. Faulty wiring to PS4 (unknown)
  6. 6. Faulty rotation position reporting potentiometer (unknown)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Workstation boots but nothing on C-arm. Battery Charger Light ON high voltage

Workstation operating but C-arm non-responsive with charger light illuminated

Ranked causes

  1. 1. Blown fuse F6 or F10 on Power/Signal Interface PCB (occasional)
  2. 2. DC power distribution problem (occasional)
  3. 3. Defective Relay K10 in Power/Motor Relay PCB (occasional)
  4. 4. Power Signal Interface problem (occasional)
  5. 5. Fast stop buttons or wiring open (occasional)
  6. 6. F10 Fuse on Power/Signal Interface PCB (occasional)

6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery charger inoperative high voltage

Workstation unable to charge battery; charger not functioning

Ranked causes

  1. 1. Workstation disconnected from AC line or AC line down (common)
  2. 2. Workstation Interconnect Cable disconnected from C-Arm (common)
  3. 3. Fuse blown or Battery Charger failed (occasional)
  4. 4. Instantaneous peak battery charging current exceeds 15.5 amps (occasional)
  5. 6. X-Ray Controller asserts CHG_DISAB signal during normal operation (common)
First check

Verify AC power is present at Workstation

Test point
AC inlet
Expected
AC line present and stable

5 more checks with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery charger light is OFF with Workstation off

Battery charger indicator lamp on C-Arm Interface Panel does not illuminate when Workstation is powered off

Ranked causes

  1. 1. Workstation power problem (common)
  2. 2. Wrong power cord voltage (occasional)
  3. 3. Loose connectors (common)
  4. 4. Power Control PCB jumper E1 set to wrong position (occasional)
  5. 5. Blown fuse F4 on Power/Signal Interface PCB (common)
First check

Verify Workstation power and interconnect cables are plugged in

Test point
Workstation power inlet, interconnect cable connector
Expected
Cables fully inserted and seated

5 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery charger light OFF when workstation powered off

With Workstation in OFF state, battery charger indicator light is not illuminated.

Ranked causes

  1. 1. Workstation power problem (common)
  2. 2. Wrong voltage input for system (occasional)
  3. 3. Loose connectors on PCB (occasional)
  4. 4. Power Control PCB jumper E1 incorrect setting (occasional)
  5. 5. Blown fuse F4 on Power/Signal Interface PCB (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Cine disk communication failure

Cine prepare fails or does not complete successfully; fibre channel communications not established

Ranked causes

  1. 1. Fibre Channel cables reversed at backplane connection (common)
  2. 2. Fibre Channel cables failed (occasional)
  3. 3. Power not connected to disk backplane (common)
  4. 4. Cine Bridge PCB failed (occasional)
  5. 5. One cine disk failure (occasional)
First check

Check LED indicators on Cine Bridge PCB at boot-up

Test point
green LED indicators on Cine Bridge PCB
Expected
LEDs flicker during boot-up

3 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Filament voltage error patient safety

Wrong filament voltage applied to tube; mA output will also be incorrect

Ranked causes

  1. 1. Filament B plus wrong (common)
  2. 2. Wrong duty ratio of filament drive pulses (common)
  3. 3. Wrong filament selected (occasional)
  4. 4. Failure of filament regulation (occasional)
  5. 5. Sensor gain wrong (rare)
First check

Measure filament voltage at FIL_VOLT relative to FIL_VOLT_REF

Test point
FIL_VOLT and FIL_VOLT_REF on Generator Driver PCB
Expected
FIL_VOLT equals FIL_VOLT_REF or expected voltage for selected filament

2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Flat Panel Display screen is blank high voltage

Display shows no image or backlight. Screen completely dark or inactive.

Ranked causes

  1. 1. Display control switches not correctly set (common)
  2. 2. No AC power to workstation (common)
  3. 3. Faulty power cable to FluoroTrak display power supply (common)
  4. 4. FluoroTrak power supply PS3 failure (occasional)
  5. 5. Faulty cable in A-Arm display connection (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

No filament voltage observed high voltage

Filament voltage reading is zero at FIL_VOLT on Generator Driver PCB

Ranked causes

  1. 1. No FIL_B_PLUS voltage (common)
  2. 2. No filament drive signals present (common)
  3. 3. Faulty or shorted filament voltage sense resistors (occasional)
  4. 4. Failure of filament voltage sensor (occasional)
  5. 5. Broken connection to X-Ray Controller PCB or failure at X-Ray Controller PCB (occasional)
First check

Measure FIL_VOLT at Generator Driver PCB

Test point
FIL_VOLT on Generator Driver PCB
Expected
Non-zero voltage present for selected filament

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Workstation off, battery charger light is OFF high voltage

Battery charger light not illuminated when workstation powered off

Ranked causes

  1. 1. Workstation power problem (common)
  2. 2. 100-125V system plugged into 200-250V (occasional)
  3. 3. Loose connectors (common)
  4. 4. Power Control PCB jumper E1 set to 2800 position (rare)
  5. 5. Blown fuse F4 on Power/Signal Interface PCB (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Wrong mA during shot patient safety

mA output during X-ray exposure is not at expected level for selected technique

Ranked causes

  1. 1. Incorrect filament selected (common)
  2. 2. Faulty mA sense circuit (common)
  3. 3. Tube aging (occasional)
  4. 4. kVp wrong (occasional)
  5. 5. Improper exposure setting (occasional)
First check

Verify correct filament selected via SM_FIL_ACK*

Test point
SM_FIL_ACK* signal state
Expected
Signal matches selected filament

3 more checks with pass and fail actions are in ServiceForge. Connect ServiceForge to your AI

Calibration: Collimator Alignment Verification radiation

Verify collimator iris alignment, field size diameters, and preview circle/line accuracy across normal and magnified modes using beam alignment tool and film exposure

Ranked causes

  1. 1. Collimator iris or leaves visible in fluoroscopy image (common)
  2. 2. Field diameter outside specification (common)
  3. 3. Collimator preview circles/lines misaligned (occasional)
  4. 4. Camera rotation preview symbols not functioning (occasional)
First check

Fluoro in Normal field and verify iris/leaves visibility

Test point
Image intensifier display
Expected
No collimator iris or leaves visible in image

15 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Motorized movement power-on check patient safety

Boot test to verify all power is produced and distributed correctly to motorized movement system. System should remain stable with no uncommanded motions.

Ranked causes

  1. 1. No +5 Volt power to Servo (common)
  2. 2. Faulty cable or connector on cable assembly 879450 (common)
  3. 3. Faulty cable or connector on cable assembly 884705 (common)
  4. 4. Drive sensors faulty (occasional)
First check

Verify Workstation is plugged into active AC outlet

Test point
Power cord assembly
Expected
Pilot light on power cord assembly glows

6 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Communication failed between Workstation and C-Arm

Workstation not communicating with C-Arm for >1 second; system finishes X-ray in progress then disables future X-rays

Ranked causes

  1. 1. Foot pedal toe-tapping causing watchdog timeout (occasional)
  2. 2. Repeated random control panel button pressing (occasional)
  3. 3. Workstation software exception or processing anomaly (occasional)
  4. 4. Corrupted persistent object files (rare)
First check

Observe foot pedal and button operation technique

Test point
Operator control
Expected
Deliberate, intentional control input

1 more check with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Fans operate, but system heats up too quickly or takes longer than 20 minutes to cool off caution

Heat dissipation performance degraded; either excessive heating or slow cooling

Ranked causes

  1. 1. Screen on fan vents blocked (common)
  2. 2. Fan ducting leaks (occasional)
  3. 3. Heat Pipe mounting loose or insufficient thermal grease (occasional)
  4. 4. Heat Sink mounting loose or insufficient thermal grease (occasional)
First check

Visually inspect fan vent screens

Test point
All fan vent locations
Expected
Screens clear of blockage

3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Filament current error patient safety

Filament current reading does not match expected value for applied voltage and selected filament

Ranked causes

  1. 1. Filament aging (common)
  2. 2. Wrong filament selected (occasional)
  3. 3. Broken connection (occasional)
  4. 4. Current sense gain wrong (rare)
First check

Verify filament voltage is correct

Test point
FIL_VOLT from Generator Driver PCB
Expected
Correct voltage for selected filament and technique

2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Filament supply voltage wrong patient safety

Filament supply voltage (FIL_B_PLUS) is not at expected level for selected filament

Ranked causes

  1. 1. Bad filament supply regulator (common)
  2. 2. Filament voltage sense divider fault (occasional)
  3. 3. Wrong filament selected (occasional)
  4. 4. Wrong duty ratio of drive pulses (rare)
First check

Measure FIL_B_SEN voltage at X-Ray Controller PCB

Test point
FIL_B_SEN analog input
Expected
Either about 160V or about 140V depending on selected filament, approximately ±20 V

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Frame sync signal test failed

MCU detects missing or open frame sync signal path, TIM SystemTime.Fsync not incrementing

Ranked causes

  1. 1. Faulty wiring between MCU and backplane (unknown)
  2. 2. Faulty wiring between camera and workstation (unknown)
  3. 3. Faulty backplane PCB (unknown)
  4. 4. Faulty MCU PCB (unknown)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Front caster binds or wobbles on axle bolt caution

Front caster wheel exhibits binding, stiction or lateral play on its mounting bolt

Ranked causes

  1. 1. Worn caster bearing (common)
  2. 2. Worn caster axle bolt (common)
  3. 3. Caster contaminated by debris (occasional)
  4. 4. Caster's bearing is dry (occasional)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

No filament current (filament voltage present) high voltage

Filament voltage is normal but no filament heating current flowing to tube

Ranked causes

  1. 1. Connector disconnected at Filament Driver PCB or tank (common)
  2. 2. Broken connection in cable to tank (common)
  3. 3. Filament drive wire broken (occasional)
  4. 4. Filament current sense circuit fault (occasional)
First check

Verify P3 and P1 connectors are properly seated

Test point
P3 at Filament Driver PCB; P1 at tank A9J1
Expected
Connectors fully inserted and locked

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Tracking inactive error at boot patient safety

SNS boots to Visualization screen then displays 'WARNING: Tracking Inactive. System can only be used to perform surgical planning.'

Ranked causes

  1. 1. Incorrect boot process (unknown)
  2. 2. Incorrect power input to FluoroTrak Unit (unknown)
  3. 3. Serial cable connection fault between FluoroTrak Unit and Navigation computer (unknown)
  4. 4. Calibration and verification functional test failure (unknown)
First check

Boot process function

Test point
SNS startup sequence
Expected
System boots without errors to Visualization screen

3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Wrong filament current observed (voltage correct) patient safety

Filament current reading is incorrect for applied filament voltage

Ranked causes

  1. 1. Incorrect filament selected (common)
  2. 2. Faulty filament current sense resistor (common)
  3. 3. Filament regulator faults (occasional)
  4. 4. Tube aging (occasional)
First check

Measure filament current via true RMS sensing circuit

Test point
FIL_CUR signal from Generator Driver PCB
Expected
Current in expected range for selected filament and technique

3 more checks with pass and fail actions are in ServiceForge. Connect ServiceForge to your AI

Wrong filament voltage observed patient safety

Filament voltage measurement is not in expected range for selected filament and technique

Ranked causes

  1. 1. Incorrect FIL_B_PLUS voltage (common)
  2. 2. INV_B_PLUS voltage low (common)
  3. 3. Faulty or disconnected filament voltage sense resistor (occasional)
  4. 4. Incorrect filament selected (occasional)
First check

Measure filament voltage via true RMS sensing circuit

Test point
Filament voltage output from true RMS circuit on Generator Driver PCB
Expected
Expected range for selected filament and technique

2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Boot-up fails with no error message

System fails to complete boot sequence with no error display

Ranked causes

  1. 1. Unseated PCBs (common)
  2. 2. Loose cable connectors (common)
  3. 3. Incorrect CMOS settings (occasional)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

C-arm completely inoperative with battery charger light ON high voltage

C-arm system is not operational and does not respond. Battery charger indicator light is illuminated.

Ranked causes

  1. 1. Buzzer sounds - incorrect isolation transformer tap setting (occasional)
  2. 2. No Key Power (occasional)
  3. 3. Loose connectors on Power/Signal Interface PCB (occasional)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

C-arm completely inoperative; no error messages; battery charger light is ON high voltage

C-arm non-responsive with charger light illuminated

Ranked causes

  1. 1. Incorrect tap settings on Isolation Transformer (occasional)
  2. 2. No Key Power (rare)
  3. 3. Loose connectors (common)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

C-Arm wheels do not roll smoothly caution

Wheels exhibit binding, vibration, or rough movement when pushed

Ranked causes

  1. 1. Wheel damage or debris (occasional)
  2. 2. Caster bearing failure (occasional)
  3. 3. Wheel insecurely attached to caster (occasional)
First check

Visually inspect C-Arm wheels for damage

Test point
C-Arm wheels
Expected
No visible damage, cracks or flat spots

3 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

CCD Camera cooling not functioning

Cooling system fails to maintain proper temperature control for CCD camera

Ranked causes

  1. 1. No power at TEC (Thermoelectric Cooler) (common)
  2. 2. No +5VDC output from Fluoro Functions PCB (common)
  3. 3. No +12VDC at Power/Motor Relay PCB output (occasional)
First check

Measure power at TEC

Test point
TEC power input
Expected
Power present

4 more checks with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Cine Bridge PCB green LED indicators do not flicker at boot-up

Green LED indicators on Cine Bridge PCB remain static during system boot; indicates possible cable or PCB failure

Ranked causes

  1. 1. Fibre Channel cables installed backwards (common)
  2. 2. Fibre Channel cables damaged or failed (occasional)
  3. 3. Cine Bridge PCB failure (occasional)
First check

Inspect and verify Fibre Channel cable orientation

Test point
Fibre Channel connections at 2-Disk or 4-Disk Backplanes
Expected
Cables in correct orientation

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Data error in system memory

System detects data error (invalid ABS table write/read, corrupted non-volatile memory, or software problem); system shuts down immediately

Ranked causes

  1. 1. Non-volatile memory corruption (occasional)
  2. 2. ABS table corruption or invalid data write/read (occasional)
  3. 3. Software corruption or bug (occasional)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Drag wires damaged or improperly positioned patient safety

Static drag wires not securely attached, not touching floor, or dirty

Ranked causes

  1. 1. Drag wire loose attachment or wear (occasional)
  2. 2. Drag wire not contacting floor (occasional)
  3. 3. Drag wire contamination (occasional)
First check

Visually inspect drag wire attachment points

Test point
Drag wire fasteners (Mobile C-Arm and WorkStation)
Expected
Wires are securely attached

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Excessive temperature at tank caution

High Voltage Tank or IGBT heat sink reaches abnormally high temperature during operation

Ranked causes

  1. 1. Oil expansion beyond set limits (occasional)
  2. 2. IGBT failure (occasional)
  3. 3. Cooling fan failure or disconnection (occasional)

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

External network (DICOM) not active

DICOM external network communication not functioning; boot message shows network link down

Ranked causes

  1. 1. Local network not operational (common)
  2. 2. External network cable not connected to motherboard (occasional)
  3. 3. Back-panel Ethernet cable or connector defective (occasional)
First check

Verify Local Network is operational

Test point
Local network components
Expected
Local network functioning correctly

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Filament drive pulses absent high voltage

One or both filament drive signals not present; Filament Driver PCB produces no output

Ranked causes

  1. 1. Optoisolators faulty, broken connections, or no FIL_DRV_RTN connection (common)
  2. 2. Fault in 7407 or 74LS14 components (occasional)
  3. 3. Fault in FIL_CUR sensor (occasional)
First check

Verify filament drive pulses present at Generator Driver PCB

Test point
Generator Driver PCB filament drive output
Expected
Pulses present on both filament drive lines

2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Filament drive pulses absent or incorrect high voltage

No filament current or voltage; filament driver produces no drive; X-ray tube cannot generate X-rays

Ranked causes

  1. 1. Optoisolators faulty or broken connections to Filament Driver PCB (common)
  2. 2. Missing FIL_DRV_RTN connection or 7407 fault (occasional)
  3. 3. Faulty 74LS14 or FIL_CUR sensor (occasional)
First check

Verify filament drive pulse presence at Generator Driver PCB

Test point
FILDRA and FILDRB outputs on Generator Driver PCB
Expected
Drive pulses present on both lines during X-ray request
Tools
Oscilloscope

4 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Filament supply voltage wrong high voltage

Filament B+ supply voltage is not at the correct level for the selected filament, preventing proper filament heating

Ranked causes

  1. 1. Bad filament supply regulator on Filament Driver PCB (common)
  2. 2. Filament voltage sense divider or sensor fault (occasional)
  3. 3. High filament supply voltage due to output stage fault (rare)
First check

Measure FIL_B_PLUS voltage at Filament Driver PCB output

Test point
FIL_B_PLUS
Expected
About 160V or 140V per filament selection, ±10V
Tools
DMM

2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Filament voltage error (wrong voltage applied) high voltage

Filament voltage at FIL_VOLT does not match FIL_VOLT_REF, resulting in incorrect mA generation

Ranked causes

  1. 1. Filament B plus wrong or duty ratio of filament drive pulses wrong (common)
  2. 2. Failure of filament regulation or sensor gain wrong (occasional)
  3. 3. Wrong filament relay selection or relay problem on Filament Driver PCB (occasional)
First check

Measure filament voltage at FIL_VOLT relative to FIL_VOLT_REF

Test point
FIL_VOLT
Expected
Within specified range for selected filament and technique

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Front caster does not pivot freely on vertical axis caution

Front caster wheel cannot rotate or turn smoothly around its vertical mounting point

Ranked causes

  1. 1. Damaged axle parts (occasional)
  2. 2. Axle parts are contaminated by debris (common)
  3. 3. Axle parts require lubrication (common)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Interconnect cable or connectors damaged high voltage

Interconnect cable, Mobile C-Arm connector, or pins damaged or strain relief not secure

Ranked causes

  1. 1. Interconnect cable mechanical damage (occasional)
  2. 2. Connector or pins damaged (occasional)
  3. 3. LEMO connector strain relief loose (occasional)
First check

Visually inspect interconnect cable for damage

Test point
Interconnect cable entire length
Expected
No cuts, pinches, or damaged insulation

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Joystick failure

System cannot communicate with joystick or Remote User Interface; joystick control inoperative.

Ranked causes

  1. 1. Joystick mechanically obstructed or at incorrect position (common)
  2. 2. RUI not properly connected or Motion PCB fault (common)
  3. 3. Joystick assembly or RUI hardware failure (occasional)
First check

Clear joystick area and verify home position

Test point
Joystick physical area and center position
Expected
No obstruction; joystick centered; enable line inactive

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Joystick stuck

Joystick reported error during initialization; joystick control may be inoperative.

Ranked causes

  1. 1. Joystick physically obstructed or stuck (common)
  2. 2. Joystick not at home position or enable line active (occasional)
  3. 3. Joystick assembly or RUI failure (occasional)
First check

Check for joystick obstruction

Test point
Joystick physical area
Expected
No objects, cables, or hands in contact with joystick

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Lift column inoperative caution

Vertical lift column does not respond

Ranked causes

  1. 1. Loose connectors (common)
  2. 2. No MOTOR-115-AC to PS3 caused by defective K15 or K16 relay (occasional)
  3. 3. Lift column control problem (occasional)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Lift column inoperative

C-Arm lift column does not respond to control inputs or fails to raise/lower

Ranked causes

  1. 1. Loose connectors on Power/Motor Relay PCB or PS3 inputs (common)
  2. 2. No MOTOR-115-AC to PS3 caused by defective K15 or K16 relay (rare)
  3. 3. Lift column control problem (unknown)
First check

Inspect connectors on Power/Motor Relay PCB

Test point
Power/Motor Relay PCB connectors
Expected
All connectors fully seated with no corrosion or bent pins

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Lift motor movement test failed

MCU detects failure in lift motor up/down motion during test

Ranked causes

  1. 1. Faulty power motor relay PCB (unknown)
  2. 2. Faulty lift power supply (unknown)
  3. 3. Faulty lift column assembly (unknown)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Lift switch held on for 30 seconds or more caution

Lift switch remains in ON condition for extended period; all generator functions inhibited

Ranked causes

  1. 1. Object pressing on lift switch (common)
  2. 2. Faulty lift switch (occasional)
  3. 3. Faulty lift circuit (occasional)
First check

Inspect lift switch for obstruction

Test point
C-Arm lift switch
Expected
No objects pressing on switch

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

mA sensor failure detected high voltage

Message alternates with technique display; system detects failure in one of mA sensors during operation

Ranked causes

  1. 1. mA sensor malfunction (common)
  2. 2. HV tank sense point fault (occasional)
  3. 3. HV Supply Regulator PCB failure (occasional)
First check

Measure HV tank sense point voltages

Test point
HV tank sense points
Expected
Nominal operating range

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

MCU contact sense test failed patient safety

MCU diagnostics indicate bumper contact detection is not functioning; system cannot sense bumper position.

Ranked causes

  1. 1. Bumper assembly not properly attached or faulty (common)
  2. 2. Bumper assembly connector fault (common)
  3. 3. Bumper assembly wiring or MCU fault (occasional)
First check

Verify bumper assembly attachment to Image Intensifier

Test point
Bumper mechanical mounting and connectors
Expected
Bumper physically attached; all connectors fully seated

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

MCU joystick motion enable test failed

MCU diagnostics indicate joystick motion enable signal is not responding correctly or stuck.

Ranked causes

  1. 1. Joystick physically grasped or obstructed (common)
  2. 2. Joystick assembly failure (occasional)
  3. 3. Joystick wiring or MCU failure (occasional)
First check

Release joystick and center position

Test point
Joystick mechanical position
Expected
Joystick at center (0,0) position; enable line signal responding

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

MCU RUI sense test failed

MCU diagnostics indicate Remote User Interface is not detected during bootup; RUI communication unavailable.

Ranked causes

  1. 1. RUI disconnected or improperly connected (common)
  2. 2. RUI connector or wiring fault (common)
  3. 3. RUI hardware failure (occasional)
First check

Disconnect and reconnect RUI connector

Test point
RUI connector physical interface
Expected
Connector fully seated with audible click; no loose contact

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

More symptoms

  • Motion disabled
  • Motion error
  • Motion failure
  • Motion Status Register 1 error: Collision fault
  • Motion Status Register 1 error: Collision Ready failed
  • Motion Status Register 1 error: Lift Down request failed
  • Motion Status Register 1 error: Lift Up request failed
  • Motion Status Register 1 error: Orbital fault
  • Motion Status Register 1 error: Rotational fault
  • Motion Status Register 2 error: Clutch sense failed
  • Motion Status Register 2 error: Key switch failed
  • Motion Status Register 2 error: RUI sense failed
  • Navigation Computer not responding
  • No +5 Volt power to Servo
  • No exposure from Handswitch or Footswitch
  • No filament current (filament voltage present)
  • No filament voltage observed
  • No response to touch controls after Visualization screen appears
  • Orbital potentiometer status error
  • Orbital servo overrun error
  • Overload fault in high voltage regulator
  • Overvoltage fault in X-ray generator
  • Pre-charge voltage fails to reach battery voltage
  • Rear caster does not roll freely on the floor
  • Rear caster does not steer freely
  • Rotation servo overrun error
  • Rotational potentiometer status error
  • RS422 serial communication failure
  • System bootup fails at 13 Arrows stage
  • System bootup fails at 14 Arrows stage
  • System bootup fails at 18 Arrows stage
  • System fatal error or memory failure
  • Workstation boots but nothing on C-arm with battery charger light ON
  • Wrong filament voltage observed
  • Wrong mA during shot
  • X-ray control switch stuck during startup
  • X-ray switch security mismatch error
  • X-ray tube overheats
  • X-ray tube overheats; thermal sensor high or thermal cutout activated
  • A-Arm excessive movement
  • A-Arm movement
  • A-Arm moves unintentionally
  • AC power cord damaged
  • Actual kVp higher than displayed value
  • Actual kVp lower than displayed value
  • Actual mA higher than displayed value
  • Actual mA lower than displayed value
  • Arcing observed
  • Balance wheel does not turn
  • Balance wheel is loose or wobbles
  • Battery voltage below 160 volts
  • Battery voltage drops below 163VDC during operation
  • Black image – Technique servos to maximum
  • Brakes on one or both rear wheels do not engage
  • Bumper attached
  • Bumper removed
  • Calibration: A-Arm removal and installation
  • Calibration: Camera Decentration Verification
  • Calibration: Collimator Mechanical Centering
  • Calibration: Image Tube Sizing Verification
  • Calibration: mechanical pivot function and resistance
  • CCD camera cooling connections defective
  • Charger indicator light not illuminated
  • Clutch is open
  • Clutch position sensor signal failed
  • Collision detected
  • Collision with motorized vertical column during operation
  • Contact detector fails to detect contact
  • Contact detector incorrectly reports a contact
  • Cooling fans not operating
  • Display monitor excessive movement
  • Display monitor movement
  • Display monitor moves unintentionally
  • Excessive temperature rise at High Voltage Tank
  • External Interface PCB troubleshooting
  • Fast stop activated
  • Filament current error
  • Flip flop brake does not prevent movement
  • FluoroTrak display power supply no output
  • Generator battery voltage below 160 Volts
  • Ground continuity failure
  • Hand switch indicator lights off
  • Hand Switch indicator lights off
  • Hard disk drive LED not illuminated
  • Image Processor PCB or power strip output voltage out of range
  • Image tube input dose out of specification
  • Interlock system down
  • Interlock system down
  • Isolation transformer secondary output voltage out of specification
  • Key disable signal sensing failed
  • Light or dark image with working ABS – Technique adjusts and stabilizes
  • Light output out of specification
  • Low contrast images
  • MCU diagnostic switch failed
  • MCU joystick X position too high
  • MCU joystick X position too low
  • MCU joystick Y position too high
  • Monitor support arm excessive movement
  • Monitor Support arm movement
  • Monitor support arm moves unintentionally
  • Motion stop switch failed
  • Motion Stop will not clear
  • Motorized C-Arm rotation not responding or misaligned
  • Motorized orbital motion not responding or misaligned
  • Navigation Computer boot fails with 'Can't Open Boot Device' message
  • No +15 Volt power to Remote User Interface
  • No bootup
  • No bootup
  • No fans operate
  • No image and kV tracks to 120
  • No video but pilot tone OK
  • No video output
  • One front caster does not contact the floor
  • Power supply voltages out of specification
  • Pre-charge failure indicated by system
  • Pre-charge voltage exceeds 250V maximum
  • Printed image quality degraded or media jammed
  • PS1 output incorrect
  • RUI failure
  • RUI key stuck
  • Saturation fault in high voltage regulator circuit
  • Stator does not start during boot-up
  • Stator stops running
  • Steering test failure
  • System bootup fails at 15 Arrows stage
  • System bootup fails at 16 Arrows stage
  • System bootup fails at 19 Arrows stage
  • System bootup fails at Five Arrows stage
  • System does not complete pre-charging; PRECHARGE TIMEOUT ERROR displayed
  • System does not complete pre-charging; PRECHARGE VOLTAGE ERROR displayed
  • Various errors from IGBT peak voltage exceedance
  • Vertical motion commanded from RUI fails or runs intermittently
  • VFDs inoperative
  • VFDs inoperative
  • Video present but no pilot tone
  • White image – Technique servos to minimum
  • Workstation boots but nothing on C-arm with battery charger light OFF
  • Workstation boots but nothing on C-arm. Battery Charger Light OFF
  • WorkStation wheels do not roll smoothly
  • Wrong filament current observed (when voltage correct)
  • Wrong filament selection
  • X-ray disable keyswitch in standby position
  • +14VDC or -14VDC section of PS2 failed
  • 24-hour recharge required
  • 4-hour warm-up required
  • A/D channel failure during startup
  • Analog-to-digital channel failure
  • Anode overheated warning
  • Anode warm warning
  • Anode/housing hot - HLF disabled
  • Anode/housing warm warning
  • Arcing detected in High Voltage Tank
  • Arcing in High Voltage Tank
  • Arcing in X-ray tube
  • Auxiliary DAP control using DOS keyboard X-key toggle
  • Balance wheel tread is worn or damaged
  • Battery capacity below 40%
  • Battery charge low warning
  • Battery charge state warning
  • Battery charge very low warning
  • Battery charging disabled by X-Ray Controller
  • BIOS not displayed during boot-up
  • Brakes do not release
  • Buzzer sounds when Workstation switched on
  • C-Arm angle calibration verification
  • C-Arm collision detection during motorized movement
  • C-arm does not rotate freely when Flip Flop brake is released
  • C-arm does not rotate freely with brake released
  • C-Arm does not turn when steering handle turned with brake in neutral
  • C-Arm Orbital brake ineffective
  • C-arm PCB battery replacement
  • C-Arm PS1 output voltage out of specification
  • Cable pusher blades damaged
  • Calibration: A-Arm lower end adjustment
  • Calibration: Battery charger output voltage
  • Calibration: Battery charger output voltage adjustment
  • Calibration: Battery Charging System
  • Calibration: Beam alignment tool to image tube centering
  • Calibration: Beam Alignment Tool to Image Tube Centering
  • Calibration: Beam alignment verification
  • Calibration: Brake adjustment for ineffective braking
  • Calibration: Camera decentration
  • Calibration: Collimator Mechanical Centering
  • Calibration: Collimator rotation and dose rate
  • Calibration: DAP rotation constants (1-leaf collimator)
  • Calibration: Dead time between kV drive signals
  • Calibration: Differentiator setup
  • Calibration: display monitor stowed position and retention
  • Calibration: Dose Area Product using UtilitySuite
  • Calibration: Filament/duty cycle calibration
  • Calibration: Flat panel display (touch screen)
  • Calibration: Fluorographic Pulsed mA Accuracy
  • Calibration: Fluoroscopic kVp Accuracy at Maximum mA
  • Calibration: Generator, Beam and Camera alignment
  • Calibration: Horizontal Cross Arm motion and locking
  • Calibration: Image Tube Electronic Centering Verification
  • Calibration: Image tube sizing verification
  • Calibration: Iris Stop
  • Calibration: kVp accuracy
  • Calibration: Lens Focus
  • Calibration: Light Sensor
  • Calibration: Light Source Fostec
  • Calibration: mA accuracy verification
  • Calibration: mA null adjustment
  • Calibration: MAG2 field verification
  • Calibration: monitor pivot mount adjustment
  • Calibration: motorized C-arm angular positioning accuracy verification
  • Calibration: motorized C-arm orbital and rotational positioning
  • Calibration: Motorized movement system
  • Calibration: motorized orbital motion
  • Calibration: motorized rotational motion
  • Calibration: Orbital clutch operation
  • Calibration: Power Supply PS1
  • Calibration: PWM chip sync adjustment
  • Calibration: Ramp peak voltage adjustment
  • Calibration: Rotation Pin adjustment
  • Calibration: Secondary Arm removal and installation
  • Calibration: Stability pot overshoot adjustment
  • Calibration: Tracking system
  • Camera decentration offset detected
  • Charger failed
  • Charger output voltage out of specification
  • Cine Enclosure power supply voltages out of specification
  • Clutch fails to engage
  • Clutch fails to release
  • Clutch Sense signal not responding to open clutch
  • Collimator calibration required
  • Collimator hesitates or stops during movement
  • Collimator hunts for position
  • Collimator iris not fully closing
  • Collimator iris position potentiometer error
  • Collimator iris potentiometer error
  • Collimator iris too large
  • Collimator iris unstable
  • Collimator iris visibility in fluoro mode - assessment for misalignment
  • Collimator leaf dose accuracy verification
  • Collimator stuck
  • Collision bumper contact sensing
  • Collision detector fails to detect collision
  • Collision Ready signal incorrect or bumper not detected
  • Communication failed
  • Configuration for single-leaf and dual-leaf collimator systems
  • Contact detected
  • CONTACT relay failed during startup
  • Contact signal not responding to collision
  • Control panel communication error
  • Control panel error
  • Control panel key stuck at bootup
  • Control panel key stuck at operation
  • Cross Arm cannot be moved
  • Cross Arm does not lock in place
  • Cross Arm does not remain locked
  • Data error in memory
  • Dead time adjustment for HV generation
  • DICOM interface unable to archive or print images
  • Display does not respond to touch input
  • Drag wire damaged or improperly mounted
  • Electrical hazard from liquid ingress during cleaning
  • Equipment requires safety inspection before operation
  • Error message displayed during boot-up
  • External network inactive; boot message shows Link down
  • Filament calibration required
  • Filament driver fault indicated
  • Filament regulator failed
  • Filament regulator failure
  • Filament select error
  • Film exposure continues beyond required time
  • Flat Panel Display assembly or arm positioning difficulties
  • Flat Panel Display assembly positioning difficulties
  • Flat Panel Display does not shut off immediately
  • Flip Flop brake ineffective
  • Flip Flop rotation restricted or rough
  • Fluoro exposure technique fluctuates or exhibits abnormalities
  • Fluoroscopic kVp Accuracy at 1 mA
  • Fluoroscopic kVp Accuracy at Maximum mA
  • FluoroTrak 9800 Plus navigation subsystem malfunction
  • FluoroTrak Unit power not connected
  • Footswitch security error
  • Generator driver fault indicated
  • High Voltage and Control Cable Assembly replacement required
  • High Voltage Supply Regulator PCB replacement
  • HLF overtime exceeded
  • Horizontal Cross Arm cannot be moved from locked position
  • Horizontal Cross Arm does not lock in position
  • Horizontal Cross-Arm brake ineffective
  • Horizontal Cross-Arm does not slide smoothly
  • Housing is hot warning
  • Housing overheated
  • Housing overheated - X-ray disabled
  • Housing warm or hot
  • Housing warm warning
  • HV cable arcing suspected
  • HV generator error
  • HV generator on unexpectedly
  • HV register failure at startup
  • HV register read failure
  • Image tube focus adjustment
  • Incorrect ARCNet node count display
  • Interlock failure
  • Interlock stage not progressing
  • Joystick X-axis raw counts out of range
  • Joystick Y-axis position incorrect
  • Joystick Y-axis raw counts out of range
  • Key stuck on panel
  • Key Switch signal incorrect or not changing
  • Keyboard keys unreliable or unresponsive
  • kV on in error
  • kV out of range (high)
  • kV out of range (low)
  • KVP drive timing problem indicated
  • L-Arm brake ineffective
  • Large filament non-functional
  • Lift Down key signal not registering
  • Lift switch stuck
  • Lift Up key signal not registering
  • Line voltage regulation outside acceptable range
  • Low mA messages
  • Low mA messages displayed
  • Low mA output
  • mA on in error
  • mA out of range (high)
  • mA out of range (low)
  • mA sense active with no X-ray switch pressed
  • mA sensor failure
  • MCU NVRAM test failed
  • MCU watchdog timer not incrementing
  • Microcontroller not running
  • Mobile C-Arm wheel brake ineffective
  • Motion calibration required
  • Motion enable signal not responding to joystick grasp
  • Motion Stop button not engaging or disengaging
  • Motion Stop fails to stop
  • Motorized rotation does not display correct angle on workstation monitor
  • Motorized rotation does not display correct direction on workstation monitor
  • Navigation Computer fans do not shut down properly
  • Navigation Computer fans not running
  • Navigation Computer power supply voltage missing
  • Neither vertical lift column button works
  • No image and kV tracks to 120
  • No image on Flat Panel Display
  • No image on Flat Panel Display, screen dark or distorted
  • No response to touch controls
  • No video, no pilot tone
  • Non-compliant external device connected to system
  • One lift button works, but the other does not
  • One lift button works, other does not
  • One or two fans do not operate
  • Orbital auxiliary status not responding
  • Orbital clutch does not engage
  • Orbital Clutch does not engage or disengage
  • Orbital Fault signal not responding to collision
  • Orbital motion does not display correct angle on workstation monitor
  • Orbital motion does not display correct direction of movement on monitor
  • Orbital rotation restricted or rough
  • Orbital servo controller status not responding
  • Overcurrent shutdown triggered
  • Overload fault detected
  • Overvoltage condition indicated
  • Overvoltage fault detected
  • Overvoltage messages
  • Overvoltage messages displayed
  • Overvoltage shutdown triggered
  • Precharge capacitor voltage exceeds 250 Volts
  • Precharge circuit timeout
  • PRECHARGE VOLTAGE ERROR message
  • PRECHARGE VOLTAGE ERROR message displayed
  • Printer does not power on after installation
  • Private Network is down
  • PS1 output voltage incorrect or dropped
  • PS2 output voltage incorrect
  • PS2 test point verification
  • PS3 output voltage incorrect
  • Radial rotation restricted or rough
  • Ramp adjustment for pulse shaping
  • Room door open
  • Rotational auxiliary status not changing
  • Rotational Fault signal not responding to collision
  • Rotational servo controller status not changing
  • RUI key does not register unique code on press
  • RUI key release code does not register consistently
  • RUI Sense signal not detecting RUI connection
  • RUI software revision not displaying
  • Safety interlock bypassed or disabled
  • Saturation fault detected
  • Small filament non-functional
  • Software fails to boot after pre-charge voltage cycling
  • Stability adjustment for HV supply
  • Stator not energized
  • Stator runs at 115V, tube overheats
  • Stator runs normally but error messages seen
  • Status LEDs not illuminated on power distribution boards
  • Steering handle does not align with rear wheels
  • Steering handle misaligned with rear wheels
  • Stuck control panel key
  • Sync adjustment for PWM oscillator
  • System boots with errors after reboot
  • System bootup fails at 11 Arrows stage
  • System bootup fails at 12 Arrows stage
  • System bootup fails at 17 Arrows stage
  • System bootup fails at Eight Arrows stage
  • System bootup fails at Nine Arrows stage
  • System bootup fails at Seven Arrows stage
  • System bootup fails at Six Arrows stage
  • System bootup fails at Ten Arrows stage
  • System does not boot – stops at 14th arrow
  • System does not boot – stops at 18th arrow on Control Panel
  • System does not boot at 14th arrow on Control Panel
  • System does not boot at 18th arrow on Control Panel
  • System does not boot completely
  • System does not complete boot sequence
  • System does not complete pre-charging but relays click every few seconds
  • System incorrectly reports a collision
  • System performs motorized orbital motion with clutch released
  • System shuts down with no error messages
  • System shuts down with no error messages
  • Temperature sensor failure
  • Touch screen cursor does not align with touch point
  • Touch screen does not respond to finger input
  • Uninterruptible Power Supply (UPS) malfunction
  • UPS battery voltage low
  • UPS battery voltage low during discharge
  • Various errors - Snubber components damaged or defective
  • Verification: DAP constant calculation and system validation
  • Vertical column operation not disabled when Fast Stop switch pressed
  • Vertical Lift Column lift buttons non-functional
  • Visualization screen did not appear during initialization
  • Warm-up required
  • Water or conductive fluid ingress causes short circuit or electric shock
  • Water or conductive fluid ingress hazard
  • Wheels do not move 90° when steering handle turned
  • Wig-Wag brake ineffective
  • Wig-Wag movement restricted
  • Workstation casters do not lock when wheel pedal fully up
  • Workstation displays Navigation error message
  • WorkStation wheel brake ineffective
  • Workstation wheels and casters do not turn freely in center pedal position
  • Worn or damaged front caster tread
  • Worn or damaged rear caster tread
  • Wrong filament selection
  • X-ray control released before film properly exposed
  • X-ray generation not disabled when Fast Stop switch released
  • X-ray housing temperature sensor failure
  • X-ray room door open
  • X-ray switch security failure
  • X-ray switch stuck
  • X-ray tube anode not powered
  • X-ray tube current on without X-ray switch pressed
  • X-ray tube fan not working
  • X-ray tube overtime
  • X-ray tube temperature sensor failure at startup
  • X-rays disabled

451 more symptoms with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI

Error codes

CodeMeaningTriggerSeverity
0DSystem halted - out of memoryMemory allocation failure or exhausted memory pool during board initialization or operationcritical
0x2251MCU Err Stat1 Lift Down Request FailedLift Down key pressed and held on RUI; MCU detects no responseerror
0x2252MCU Err Stat1 Lift Up Request FailedLift Up key pressed and held on RUI; MCU detects no responseerror
0x2255MCU Err Stat1 Collision Ready FailedBumper switch assembly unplugged or disconnected; collision detection unavailableerror
0x2256MCU Err Stat1 Rotational Fault FailedActual collision detected during C-arm rotational movementerror
0x2257MCU Err Stat 1 Orbital Fault FailedActual collision detected during C-arm orbital movementerror
0x2258MCU Err Stat 1 Collision FailedBumper pressed and held during diagnostic; collision signal stuck activeerror
0x225DMCU Err Stat2 Clutch Sense FailedClutch held open during diagnostic; sense circuit cannot detect clutch stateerror
0x225EMCU Err Stat2 Key Switch FailedC-Arm key switch turned to Standby position or not respondingerror
0x2260MCU Err Stat2 RUI Sense FailedRUI unplugged or disconnected from system; MCU cannot detect RUIerror
0x2261MCU Err JS Motion Enable Test FailedJoystick grasped or held during bootup; motion enable signal not respondingerror
0x2263MCU Err Contact Sense FailedContact bumper pressed and held during bootup; system does not recognize bumpererror
0x226AMCU Err RUI Sense Test FailedRUI disconnected or unplugged from system during bootuperror
0x226BMCU Err JS X Pos Too HighJoystick X axis rest position incorrect; joystick off-center at bootupwarning
0x226CMCU Err JS X Pos Too LowJoystick X axis rest position too low; off-center from true neutralwarning
0x226DMCU Err JS Y Pos Too HighJoystick Y axis rest position incorrect; joystick off-center at bootupwarning
0x226EMCU Err JS Y Pos Too LowJoystick Y-axis rest position reading below expected thresholdwarning
0x226FMCU Err LGS Checksum ErrorChecksum validation fails for orbital or rotational servo control moduleerror
0x2270MCU Err LGS Position ErrorServo position error detected during orbital or rotational movementerror
0x2271MCU Err LGS Servo OverrunOrbital or rotational servo command overrun condition detectederror
0x2272MCU Err Motion MS Sw FailedMotion stop switch signal not detected or incorrect state on RUIwarning
0x2273MCU Err NVRAM Test FailedBinary configuration file CRC test fails during bootupcritical
0x2274MCU Err Diag Switch FailedDiagnostic switches S2 and S3 not set to 0,0 during boot or MCU hardware failurewarning
0x2275MCU Err Frame Sync Test FailedTIM SystemTime.Fsync signal not incrementing within 60 mserror
0x2277MCU Err Clutch Sense FailedClutch position sensor signal not detected or incorrect statewarning
0x2280MCU Err Lift Motor Movement Test FailedLift up/down motor motion not detected during MCU self-testwarning
Anode overtemp (implied from ANODE IS HOT message)X-ray tube anode heat capacity criticalAnode heat level reaches or exceeds 80% of rated capacitycritical
Battery low (BATTERY CHARGE message)C-Arm battery charge below safe operating levelBattery voltage/charge below 40% of required capacitywarning
Collimator fault (COLL IRIS POTENTIOMETER ERROR)Collimator iris position feedback failureCOLL_IRIS_POSN line on Fluoro Functions PCB disconnected or not transitioningerror
Communication timeout (COMMUNICATION FAILED message)Workstation-to-C-Arm communication interrupted >1 secondNo valid communication received for >1 second; Watchdog timer expireserror
E0ARCNET transmit pipe temporarily fullNetwork transmission buffer overflow; excessive ARCNET traffic or transmission queue backlogwarning
E-14 or equivalent A/D Channel failure codeAnalog-to-digital converter channel failedA/D channel malfunction detected during bootup self-testcritical
E4Stack memory dangerously lowAvailable stack memory falls below critical threshold during operationerror
Fan failureOne or more cooling fans not operatingFan motor not running, no airflow detectedwarning
FAST STOP ACTIVATEDFast Stop switch has been activated; X-ray generation disabled and vertical column operation suspendedFast Stop switch pressed and heldwarning
FEFatal error - system haltedStack overflow, no memory available, or unhandled interrupt detected during operation or initializationcritical
FFSystem halted - out of memory or fatal errorMemory exhaustion or Fatal Error conditioncritical
Filament regulation fault (FILAMENT REGULATOR FAILURE)X-ray tube filament current out of toleranceFilament current measurement outside acceptable range during operationerror
Footswitch security fault (FOOTSWITCH SECURITY ERROR)X-ray control security verification failedX-ray security line state does not match X-ray control statecritical
Housing overtemp (implied from HOUSING OVERHEATED message)X-ray tube housing heat capacity exceeded maximum limitHousing heat level reaches 100% or greater of rated capacity; thermal cutoff switch activatescritical
HV generator fault (HV GENERATOR ERROR)High voltage generator register errorHV generator register contents invalid or corruptedcritical
KEY SWITCH IN STANDBY - X-RAYS AND LIFT DISABLEDX-ray disable keyswitch on generator is in vertical (ON) positionX-ray disable keyswitch activatedwarning
KV ON IN ERRORX-ray tube current on but no X-ray switch pressedSystem detects X-ray tube current without switch activationcritical
LIFT SWITCH STUCK - PRESS ANY KEYLift switch held in ON condition for 30 seconds or moreLift switch remains ON for extended periodwarning
LOADING LOW DOSE ABSLow Dose ABS table selected as current ABS tableUser selects Low Dose ABS table on generatorinfo
LOADING STANDARD ABSStandard ABS table selected as current ABS tableUser selects Standard ABS table on generatorinfo
MA ON IN ERRORmA Sense on but no X-ray switch activatedSystem detects mA sense active without X-ray switchcritical
MA SENSOR FAILSystem detects failure in one of the mA sensorsmA sensor functional test fails during operationerror
Navigation Computer not respondingNavigation Computer unresponsivePower or boot issue on Navigation Computerwarning
No video, but pilot tone OKVideo signal missing while pilot tone (LIVE message) is presentBlown fuses F15 or F16 or loose connector P7error
No video, no pilot toneBoth video signal and pilot tone are missingBlown fuses F13 or F14 or loose connector P7error
OVERLOAD FAULTPossible fault in high voltage regulator circuitExcessive current or overload condition detectederror
OVERVOLTAGE FAULTPossible X-ray generator failure indicated by overvoltage conditionOvervoltage detected in X-ray systemerror
PLEASE WAITSystem performing internal processing; X-rays disabled during this periodSystem internal processing activeinfo
PRECHARGE CIRCUIT TIMEOUTCONTACT relay failed to close during startup processCONTACT relay does not close within timeout period during precharge initializationcritical
PRECHARGE RELAY CLICKSystem does not complete pre-charging but relays click every few secondsSoftware failure with overvoltage protection activated during pre-chargewarning
PRECHARGE TIMEOUT ERRORPre-charging did not complete within expected time durationPre-charging process exceeds maximum allowed durationerror
PRECHARGE VOLTAGE ERRORVoltage target not reached during pre-charging phasePre-charging cannot establish required voltage levelerror
PRECHARGE VOLTAGE ERRORPrecharge capacitor voltage exceeds 250 Volts during bootupPrecharge voltage check during system startupcritical
PRECHARGE VOLTAGE ERRORBattery charger output voltage is too high during normal charging operationBattery charger output voltage exceeds specification when charging battery in normal modeerror
pre-OPISSystem is pre-OPIS software versionConnection error when launching Utility Suite DAP Calibrationwarning
RELEASED EARLYX-ray control released before film properly exposed in Film modeX-ray control released prematurely during film exposurewarning
ROOM DOOR OPEN – CLOSE DOORDoor of X-ray room is openX-ray room door not fully closed and latchedwarning
RUNNING CALIBRATIONRemote Utilities Tool (RUT) software calibrating generator filamentRUT software filament calibration procedure initiatedinfo
SATURATION FAULTFault in high voltage regulator circuit; system will not operateSaturation condition detected in HV regulatorcritical
STATOR NOT ONX-ray tube anode not powered; stator not receiving voltageSystem determines X-ray tube anode is not poweredcritical
STATOR STANDBY WAITSystem detects batteries below 40% capacity; charging requiredBattery capacity drops below 40% during operation or standbywarning
SUNW hme0 - Link down, Cable problems?SUNW hme0 network link downDCOM network connectivity issuewarning
WARNING, HIGH KV - PRESS ANY KEYActual X-ray output kVp is higher than displayed value and not within tolerancekVp sense circuit detects output exceeds displayed valuewarning
WARNING, HIGH MA - PRESS ANY KEYActual X-ray output mA is higher than displayed value and not within tolerancemA sense circuit detects output exceeds displayed valuewarning
WARNING, LOW KV - PRESS ANY KEYActual X-ray output kVp is lower than displayed value and not within tolerance; poor image quality may resultkVp sense circuit detects output below displayed valuewarning
WARNING LOW MA - PRESS ANY KEYActual X-ray output mA is lower than displayed value and not within tolerance; poor image quality may resultmA sense circuit detects output below displayed valuewarning
WARNING: Tracking InactiveTracking system is not operational; system can only be used for surgical planningSystem boots to Visualization screen with tracking inactive conditionwarning
WARNING: Tracking InactiveFluoroTrak tracking function is not operationalSystem boots to Visualization screen and displays warning messageerror
X-RAY OVERTIME - PRESS ANY KEYFilm shot continues beyond required exposure time; software terminates exposureExposure duration exceeds programmed time limit during film shotwarning
X-RAYS DISABLEDX-ray system disabled for safety or operational reasonMultiple possible triggers: keyswitch, room door open, safety interlockswarning
X-RAY SWITCH SECURITY ERRORMismatch between Security line on footswitch/handswitch and matching connectorSecurity line wiring mismatch detected during system startup or operationerror
X-RAY SWITCH STUCKX-ray control in ON state detected during system startup; applies to Left or Right controlsX-ray control switch sensed in ON position during boot sequencecritical
X-RAY TUBE TEMPERATURE SENSOR FAILURE - PRESS ANY KEYX-ray tube temperature sensing thermistor fails functional testing at start-upTemperature sensor functional test fails during system bootuperror
ZNB (0): 100 Mbps Full-DuplexNetwork initialization messageBoot process initializationinfo

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ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.