Fisher & Paykel Healthcare IW900: troubleshooting and error codes
The ServiceForge knowledge base holds 88 documented symptoms for the Fisher & Paykel Healthcare IW900, with 113 ranked causes, 113 diagnostic checks with test points and expected values, and 36 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI
Symptoms
See Manual alarm sounding patient safety
Alarm sounds and See Manual indicator displays
Ranked causes
- 1. Watchdog detects microcontroller fault (common)
- 2. Thermal cut-out in head switched open due to overheating (occasional)
- 3. Skin sensor damaged or not fully inserted (occasional)
- 4. Internal fuses blown, mains lead damaged, or internal harnesses disconnected (occasional)
Consult information mode for specific error code
- Test point
- Display
- Expected
- Error code displayed
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Supply PCB fuses blown high voltage
Electric elevator, power outlet, or accessories not functioning
Ranked causes
- 1. Fuse F1 open (Electric Elevator Module) (occasional)
- 2. Fuse F5 open (Power Outlet) (occasional)
- 3. Fuse F2 or F3 open (Accessories) (occasional)
- 4. Fuse F4 open (Common accessory fuse) (occasional)
Visually inspect supply PCB fuses on inlet/outlet module back
- Test point
- Fuses F1, F2, F3, F4, F5 on Supply PCB
- Expected
- All fuses intact
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Check baby alarm in manual control mode patient safety
Three possible meanings: Manual mode over 25% power for >15 min, skin temp >39°C, or skin sensor fault
Ranked causes
- 1. Manual mode at over 25% power for more than 15 minutes (common)
- 2. Skin temperature exceeds 39°C in manual control mode (occasional)
- 3. DuoSense skin sensor fault in manual control mode (occasional)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
See manual alarm high voltage
Software detected hazard and shut down heater, or hardware watchdog detected microcontroller failure, or overheat protector tripped
Ranked causes
- 1. Software detected hazard and heater shut down (rare)
- 2. Microcontroller failure detected by hardware watchdog (rare)
- 3. Overheat protector tripped in heater (rare)
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Skin temperature reading inaccurate patient safety
Temperature display does not match actual skin temperature or fluctuates erratically
Ranked causes
- 1. Skin sensor is damaged (occasional)
- 2. Skin sensor not fully inserted into socket (common)
- 3. Incorrect sensor type installed (occasional)
Visually inspect skin sensor connection
- Test point
- J2 DuoSense connector
- Expected
- Sensor fully seated in socket
1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Bassinet tilts without pulling handle patient safety
Bassinet tilt clutch is too loose; bassinet can be tilted without actuating the rear handle
Ranked causes
- 1. Bassinet clutch too loose (common)
- 2. Toothed brake system adjustment needed (occasional)
Attempt to tilt bassinet without using handles
- Test point
- Bassinet body
- Expected
- Bassinet cannot be tilted without pulling handles
1 more check with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Check Baby alarm patient safety
Alarm indicates infant requires evaluation; in Baby Mode means output at 100% for 15+ min (slow temperature rise); in Manual Mode means output above 25% for 15+ min
Ranked causes
- 1. Baby slow rising to set temperature (common)
- 2. Manual Mode output above 25% for 15+ minutes (common)
Determine operating mode (Baby or Manual)
- Test point
- Mode indicator display
- Expected
- Baby Mode or Manual Mode
2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Check baby alarm in servo control mode patient safety
Alarm indicates baby is slow rising to set temperature (Baby Mode: output at 100% for 15+ min) or baby requires attention (Manual Mode: output above 25% for 15+ min)
Ranked causes
- 1. Baby slow rising to set temperature in Baby Mode (common)
- 2. Output power above 25% for extended period in Manual Mode (common)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Error code E7: Stack Overflow high voltage
Microprocessor stack overflow indicating microprocessor or memory failure; may occur with flickering display
Ranked causes
- 1. Microprocessor or memory failure on Control PCB (rare)
- 2. Electrolyte leakage from C22 capacitor on Power PCB (with flickering display) (occasional)
6 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Functional check: Warmer head security and rotation
Ensure warmer head is secure and rotates smoothly. Head Pivot Nut may be adjusted if rotation is stiff; Washer Pivot may require replacement if central détente lacks positive engagement.
Ranked causes
- 1. Head Pivot Nut too tight or too loose (occasional)
- 2. Washer Pivot worn; détente not positive (occasional)
Visually inspect warmer head for secure mounting
- Test point
- Head base and column interface
- Expected
- No visible movement or looseness
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
High Skin Temp alarm patient safety
Alarm indicates infant skin temperature is elevated; in Baby Mode exceeds set temperature by 1.0°C or more; in Prewarm/Manual Mode exceeds 39°C
Ranked causes
- 1. Baby skin temperature 1.0°C above set temperature in Baby Mode (common)
- 2. Baby skin temperature exceeds 39°C in Prewarm or Manual Mode (common)
Verify operating mode
- Test point
- Mode indicator display
- Expected
- Baby Mode, Prewarm Mode, or Manual Mode
2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
High skin temperature alarm in servo control mode patient safety
Skin temperature exceeds set point or absolute threshold depending on operating mode
Ranked causes
- 1. Skin temperature exceeds set temperature by 1.0°C or more in Baby Mode (unknown)
- 2. Skin temperature exceeds 39°C in Prewarm or Manual Mode (unknown)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Power Fail alarm caution
Warmer has lost electrical power; flashing Power Fail LED indicates power supply failure or supply wall outlet is switched off
Ranked causes
- 1. Power switch on but supply wall outlet switched off (common)
- 2. AC power supply failure or cord disconnection (occasional)
Verify front panel power switch state
- Test point
- Power switch position
- Expected
- On position
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
See manual indicator with constant monotone alarm patient safety
Indicator accompanied by continuous monotone alarm sound
Ranked causes
- 1. Thermal cut-out tripped due to overheating (occasional)
- 2. Watchdog for microcontroller has detected fault (rare)
Verify thermal cut-out condition
- Test point
- Thermal cut-out in heater
- Expected
- Switch closed at normal operating temperature
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Sensor Disconnect alarm patient safety
Alarm indicates skin temperature sensor malfunction; may show '---' flashing on display; thermistor bead mismatch detected within 25 seconds of plug insertion
Ranked causes
- 1. Sensor plug not fully inserted into socket (common)
- 2. Thermistor bead mismatch in DuoSense sensor (occasional)
Inspect sensor display
- Test point
- Baby Skin Temperature Display
- Expected
- '---' flashing or normal reading
2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Sensor disconnect alarm in servo control mode patient safety
Problem detected with skin temperature sensor; sensor plug not fully inserted or thermistor beads within DuoSense sensor do not match
Ranked causes
- 1. Sensor plug not fully inserted into socket in Baby Mode (common)
- 2. Thermistor bead mismatch within DuoSense sensor (occasional)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Unable to provide stable temperature control in baby/patient mode patient safety
Temperature oscillates or cannot be maintained at set point
Ranked causes
- 1. Skin sensor poorly attached to patient (common)
- 2. Heat path disrupted between patient and heating element (occasional)
Verify skin sensor is properly positioned on patient
- Test point
- Sensor attachment point
- Expected
- Sensor in direct contact with patient skin, secure
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Warmer head is not secure or does not rotate smoothly caution
Warmer head is loose or does not pivot smoothly on the column
Ranked causes
- 1. Head pivot nut is not sufficiently tight (common)
- 2. Washer pivot détente is not sufficiently positive (occasional)
Head security and rotation
- Test point
- Warmer head
- Expected
- Head is secure and rotates smoothly
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Alarm function check
Verify all alarm indicators flash at startup and alarm sounds correctly
Ranked causes
- 1. Alarm circuit malfunction or indicator lamp failure (unknown)
Switch Power Switch on
- Test point
- Power Switch and audio output
- Expected
- Increasing pitch startup sound begins
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Alarm sounding and mute button not being pressed
Continuous alarm output despite operator presence
Ranked causes
- 1. Operator has not pressed mute button (common)
Operator presses mute button
- Test point
- Mute button
- Expected
- Alarm silences and heat is restored to element
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Alarm sounds and mute button not responding caution
Audible alarm is sounding but pressing mute button does not silence or restore heat
Ranked causes
- 1. Mute button not pressed during alarm (common)
Verify mute button operation
- Test point
- Mute button
- Expected
- Button press acknowledged and alarm silenced
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Base level adjustment required caution
Warmer base or column is not level; straight tie rod adjustment needed
Ranked causes
- 1. Straight tie rod requires adjustment (occasional)
Check if base and column are level
- Test point
- Warmer base and column
- Expected
- Base and column level
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Bassinet cannot be tilted with handle
Bassinet tilt clutch is too tight; handles must be pulled together to tilt bassinet
Ranked causes
- 1. Bassinet clutch too tight (common)
Attempt to tilt bassinet with rear handle
- Test point
- Bassinet rear handle
- Expected
- Bassinet tilts freely when handle pulled
3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration check of mains voltage display
Verify that the warmer's top display reads the calculated mains voltage percentage within tolerance
Ranked causes
- 1. Calibration drift or display error (unknown)
Measure mains voltage at wall outlet
- Test point
- Wall outlet supplying warmer
- Expected
- 100V, 120V or 230V nominal
- Tools
- Calibrated voltmeter
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration check of temperature display
Verify that the skin temperature display reads accurately within specified tolerance
Ranked causes
- 1. Temperature sensor or display calibration drift (unknown)
Inspect skin sensor lead and sensor head condition
- Test point
- Skin sensor assembly
- Expected
- No visible damage or degradation
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Base height adjustment
Bassinet height requires change between 90.5 cm and 100.5 cm
Ranked causes
- 1. Preset base requires height repositioning (occasional)
Verify hole alignment on base adjustment bar and legs
- Test point
- Base adjustment bar holes and leg holes
- Expected
- Holes aligned at selected height (90.5 or 100.5 cm)
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Base level adjustment
Base or column not level on elevator base models
Ranked causes
- 1. Tie rod misalignment or incorrect length (occasional)
Visually verify base and column level using spirit level
- Test point
- Base top surface and column vertical line
- Expected
- Level in all directions
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Bassinet brake adjustment patient safety
Bassinet tilts without pulling handles or handles pulled together without tilt
Ranked causes
- 1. Brake cable tension incorrect (common)
Verify bassinet brake engage/release function
- Test point
- Rear handles and bassinet
- Expected
- 2mm play in lower handle when adjusted
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: EIN #4 check
Verify warmer calibration using EIN #4 parameter with thermistor value
Ranked causes
- 1. EIN #4 calibration out of specification (common)
Read EIN #4 parameter from warmer
- Test point
- Warmer EIN #4 setting
- Expected
- 3950, ±20
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Information Mode entry and exit
Access Information Mode for diagnostics and calibration using front panel controls; intended for technical personnel only
Ranked causes
- 1. Need to access calibration and diagnostic information (common)
Depress and hold power mode button
- Test point
- Prewarm, Manual, or Baby button
- Expected
- Button held pressed
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Calibration: Temperature measurement check
Verify warmer temperature measurement accuracy using test probe and check water temperature
Ranked causes
- 1. Temperature calibration required (common)
Measure warmer temperature with calibrated probe
- Test point
- Warmer test water
- Expected
- 36.7°C ± 0.1°C, ±0.1°C
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Castor angle not vertical caution
Castor is not perpendicular to floor; link arm adjustment needed
Ranked causes
- 1. Link arm requires adjustment (occasional)
Visually inspect castor angle relative to floor
- Test point
- Castor wheel
- Expected
- Castor perpendicular to floor
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Check internal fuses, mains lead and harnesses high voltage
Procedure to diagnose defective electrical connections or failed fuses
Ranked causes
- 1. Open fuse or defective internal harness connection (occasional)
Inspect all internal fuses for continuity
- Test point
- Fuses F1-F5
- Expected
- All fuses intact and showing continuity
- Tools
- Multimeter set to ohms function
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Control PCB malfunction caution
Controller unresponsive, no display, or erratic behavior
Ranked causes
- 1. Control PCB failed or damaged (rare)
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Control PCB or Power PCB defective caution
Defective printed circuit board causing loss of function or spurious alarms
Ranked causes
- 1. Control PCB or Power PCB hardware failure or component damage (rare)
Obtain error code from information mode to identify faulty component
- Test point
- Display
- Expected
- Error code indicating PCB fault location
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Controller fuses blown high voltage
Unit loses power or displays malfunction after electrical fault
Ranked causes
- 1. Fuse F1, F2, F3, F4 or F5 open on power PCB (common)
Visually inspect fuses F1 through F5 on power PCB
- Test point
- Power PCB fuses F1-F5
- Expected
- Fuse wire intact and metallic
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
CosyCot base to column bolts are not fully tightened caution
Base to column bolts on CosyCot warmer are loose
Ranked causes
- 1. Base to column bolts are loose (common)
Base to column bolt torque
- Test point
- Four base to column bolts (43) on CosyCot base
- Expected
- 12-14 Nm, 12-14 Nm
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Error code E1-E2: Temperature Multiplexer high voltage
Temperature multiplexer not responding correctly; temperature measurement failure indicated
Ranked causes
- 1. Temperature multiplexer circuit fault on Control PCB (rare)
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Error code E5: Beads Shorted patient safety
Two thermistor beads in DuoSense skin sensor detected shorted together; sensor malfunction or internal unit short circuit
Ranked causes
- 1. DuoSense skin sensor thermistor beads shorted (occasional)
4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Flowmeter accuracy is out of specification caution
Flowmeter flow test at 8 LPM shows reading outside acceptable range
Ranked causes
- 1. Flowmeter calibration is incorrect (occasional)
Flowmeter flow test
- Test point
- Flowmeter outlet
- Expected
- 7.5 - 8.5 LPM at test setting 8 LPM, 7.5 - 8.5 LPM
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Fluorescent tubes fail to light
Tubes do not illuminate when lamp head is switched on
Ranked causes
- 1. Faulty starter fails to trigger tubes (common)
Verify lamp head is powered and switched on
- Test point
- Lamp power connection and switch
- Expected
- Lamp head powered on
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Fluorescent tubes flicker excessively on startup
Lamps flicker for an extended period when switched on
Ranked causes
- 1. Faulty starter (common)
Observe fluorescent tube startup behavior
- Test point
- Outer fluorescent tubes
- Expected
- Tubes light without excessive flicker
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Gas hose shows signs of wear, damage or deterioration caution
Visual inspection reveals wear, damage, deterioration, or movement of crimped components on gas hose or o-rings
Ranked causes
- 1. Gas hose is worn, damaged or deteriorated (occasional)
Gas hose visual inspection
- Test point
- Gas hose and o-rings
- Expected
- No visual signs of wear, damage, deterioration or movement of crimped components
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Gas supply regulator output pressure is out of specification caution
Oxygen or air regulator output pressure does not meet required specification
Ranked causes
- 1. Regulator output pressure is incorrect (occasional)
Regulator output pressure verification
- Test point
- Regulator output
- Expected
- 60±5 psi (414±34 kPa) or 50±5 psi USA, ±5 psi
- Tools
- Independent pressure gauge
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Halogen lamp not illuminating caution
Lamp fails to light during warmer operation
Ranked causes
- 1. Halogen lamp end of life (common)
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Heater output control calibration caution
Verify heater element responds correctly to power level adjustments
Ranked causes
- 1. Heater control circuit malfunction or power output stuck at non-zero (unknown)
Select Manual Mode and set power to 0%
- Test point
- Power bar display and heater element
- Expected
- All power bar segments extinguished, no heat output
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Internal fuse blown or mains lead defective high voltage
Loss of power or partial functionality due to open fuse or damaged mains connection
Ranked causes
- 1. Blown fuse F1, F2, F3, F4, or F5; damaged mains lead; or loose internal harness (common)
Inspect all internal fuses for continuity
- Test point
- Fuses F1, F2, F3, F4, F5 on Power PCB
- Expected
- All fuses intact and conducting
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
LED warning light malfunction
LED warning light does not respond correctly to light intensity changes or does not illuminate when expected
Ranked causes
- 1. LED warning light circuit fault or sensor malfunction (rare)
Position finger near blue light sensor
- Test point
- Blue sensor location near outer fluorescent tube
- Expected
- LED does not light at 10 cm distance
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Light control check
Verify light button controls warming head lamp on and off
Ranked causes
- 1. Light control circuit malfunction or lamp failure (unknown)
Press Light Button to turn light on
- Test point
- Light Button and halogen lamp
- Expected
- Light turns on
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Low Skin Temp alarm patient safety
Alarm indicates infant skin temperature is below target; set temperature exceeds baby skin temperature by at least 1.0°C in Baby Mode only
Ranked causes
- 1. Baby skin temperature 1.0°C below set temperature in Baby Mode (common)
Verify operating mode is Baby Mode
- Test point
- Mode indicator display
- Expected
- Baby Mode
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Low skin temperature alarm in servo control mode patient safety
Set temperature exceeds baby skin temperature by 1.0°C or more in Baby Mode; alarm disabled for 15 min after Baby Mode start and when skin temp within 0.5°C of set point
Ranked causes
- 1. Set temperature exceeds baby skin temperature by 1.0°C or more (unknown)
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Microcontroller watchdog fault detected patient safety
Hardware watchdog monitor has detected microcontroller failure and reset system
Ranked causes
- 1. Microcontroller not toggling watchdog pin regularly; watchdog resets system (rare)
Observe watchdog reset pattern and error codes
- Test point
- Display and See Manual indicator
- Expected
- No repeated resets; stable operation without watchdog errors
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Mobile warmer stabiliser weight bolt is not secure caution
Stabiliser weight bolt on mobile warmer base is loose
Ranked causes
- 1. Stabiliser weight bolt is loose (common)
Stabiliser weight bolt tightness
- Test point
- Stabiliser weight bolt (18) on mobile warmer base
- Expected
- Bolt is fully tightened and secure
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Over temperature condition detected patient safety
Skin temperature exceeds safe threshold causing comparator to disable heater
Ranked causes
- 1. Temperature exceeds 39.5°C threshold; hardware safety comparator activates (common)
Measure skin temperature at sensor input
- Test point
- Skin sensor (J2)
- Expected
- Below 39.5°C, Safety disable above this
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Power fail alarm check
Verify power fail alarm sounds and indicator flashes when mains power is removed
Ranked causes
- 1. Power fail detection circuit or alarm output failure (unknown)
Unplug power cord from wall supply
- Test point
- Power cord and wall outlet
- Expected
- Warmer switches to battery/UPS backup
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Power fail alarm flashing
Power fail LED flashing and pulsing alarm sounding when mains power is interrupted
Ranked causes
- 1. Mains power switch turned off at wall outlet (common)
Verify mains power switch position at wall outlet
- Test point
- Wall outlet switch
- Expected
- Switch in ON position
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Power fail condition - battery backup activated
Mains power has failed; super capacitor C22 providing backup power for alarm
Ranked causes
- 1. Mains power loss while unit switched on; super capacitor energizes backup alarm (occasional)
Verify mains power availability at wall outlet
- Test point
- Wall outlet
- Expected
- Mains AC voltage present at outlet
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Power mode button indicator check
Verify each power mode button illuminates its respective indicator when pressed
Ranked causes
- 1. Power mode button indicator circuit malfunction or LED failure (unknown)
Press Prewarm button
- Test point
- Prewarm button and indicator LED
- Expected
- Prewarm indicator lights
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Power PCB malfunction high voltage
Unit does not power on or loses power intermittently
Ranked causes
- 1. Power PCB failed or damaged (rare)
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Power-fail alarm operates for less than 12 minutes patient safety
Power-fail indicator flashes and audible alarm sounds for less than 12 minutes when warmer is turned on after power loss
Ranked causes
- 1. Power-fail supercapacitor has insufficient charging ability (common)
Power-fail alarm duration test
- Test point
- Front panel power switch, wall power socket
- Expected
- Power-fail indicator flashes and audible alarm sounds for at least 12 minutes
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
More symptoms
- Replacement: Balance spring
- Replacement: Bassinet corner caps
- Replacement: Castors (IW910/IW920 models)
- Replacement: Castors (IW93x/IW95x models)
- See Manual alarm (constant LED with pulsing tone)
- See Manual alarm (constant LED with steady tone)
- See Manual alarm (flashing LED)
- See manual alarm spurious
- See manual indicator flashing
- See manual indicator flashing with constant monotone alarm
- See manual indicator with rapid pulsing two-tone alarm
- See Manual indicator with rapid two-tone pulsing alarm
- Skin sensor damaged or incorrectly inserted
- Skin sensor is damaged or incorrectly installed
- Skin temperature measurement is not accurate
- Stuck button error test
- System calibration check EIN #4 is out of specification
- System calibration check EIN #5 is out of specification
- Temperature reference check (EIN #4)
- Thermal cut-out tripped in heater element
- Timer and Apgar function check
- Unable to maintain stable skin temperature control in baby/patient mode
- Unable to provide stable skin temperature control in baby/patient mode
- Uncontrolled full power applied to heating element
- Unit does not power on
- UPS battery run time is less than 8 minutes
- Warmer alarm sounding continuously without mute response
- Warning light illuminates during operation
28 more symptoms with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI
Error codes
| Code | Meaning | Trigger | Severity |
|---|---|---|---|
0 | No error has occurred. | Normal operation | info |
0 | NONE | No error condition | info |
11 | BUTTON MUX | Button multiplexer malfunction | error |
11 | Button multiplexer is not responding correctly. Buttons cannot be sensed. | Button multiplexer failure | error |
1-2 | Temperature multiplexer not responding correctly; temperature cannot be measured. | Temperature measurement failure | error |
1-2 | TEMPERATURE MUX | Temperature multiplexer malfunction | error |
13 | BAD FREQUENCY | Mains power frequency not sensed at startup | warning |
13 | Bad Frequency - device could not sense mains power supply frequency at power up | Mains frequency sensing failure at power up | error |
14 | Failed ADC - regular ADC conversions failed to complete normally | ADC conversion timeout | critical |
14 | FAILED ADC | ADC conversion failed to complete in normal time | critical |
15 | LED TOGGLE | Display driver U1 detected faulty | error |
15 | Bad LED Toggle - display driver U1 detected as faulty | Display driver U1 failure | error |
16 | Buffer Overflow - RS232 serial communications buffer overflowed | Serial buffer overflow condition | warning |
16 | BUFFER OVERFLOW | RS232 serial buffer overflow detected | error |
17 | MISSING PULSES | Triac delivering insufficient or uncontrolled power to element | error |
17 | Missing Triac Firing - triac delivering insufficient or uncontrolled power to heater element | Triac firing detection failure | error |
17 | Heater control circuit fault or over-temperature protection activated | Over-temperature comparator disables heater or 100% output monitor detects uncontrolled power | error |
17 | Microcontroller unable to control heater element power or over-temperature safety comparator has disabled heating | Hardware safety circuits detect loss of element power control or temperature exceeds 39.5°C without software alarm | critical |
17 | Heater control loss | Over temperature comparator disables heater or 100% output monitor detects uncontrolled power | error |
18 | Spurious Triac Firing - triac delivering additional or uncontrolled power to element | Spurious triac firing detection | warning |
18 | SPURIOUS PULSES | Triac delivering additional or uncontrolled power to element | error |
19 | RELAY OUT | Relay opened due to continuous full power or watchdog failure | critical |
19 | Relay Out - relay which isolates element detected as opened | Relay open circuit detected | error |
20-28 | EEPROM Error - non-volatile memory problem detected | Non-volatile memory error detected | warning |
30 | Not Configured - device configuration not selected in EEPROM | Missing or invalid device configuration | error |
31 | Stuck Button - one of the front panel buttons is stuck down | Button held down during power-up or physical sticking | warning |
34 | Light Circuit Faulty - light detected on when it should be off | Light control or sense circuit failure | warning |
35 | Temperature Problem - temperature reference measurements out of tolerance | Temperature reference measurement failure | error |
36 | Not configured; device configuration in EEPROM changed. | Configuration change detection at startup | critical |
5 | Thermistor beads in DuoSense skin sensor shorted together. | Sensor short circuit detected | error |
5 | BEADS SHORTED | Thermistor beads in DuoSense skin sensor detected shorted | error |
7 | STACK OVERFLOW | Microprocessor stack overflow detected | critical |
7 | Microprocessor stack overflow indicating microprocessor or memory failure. | Stack overflow detection | critical |
E1-E2 | Temperature Multiplexer | Temperature multiplexer circuit fails to respond or communicate | error |
E5 | Beads Shorted | Two thermistor beads in DuoSense skin sensor detect as shorted to each other | warning |
E7 | Stack Overflow | Microprocessor stack memory overflows during operation | error |
Likely causes and actions for each code are in ServiceForge. Connect ServiceForge to your AI
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0 fixes logged by technicians through their AI, with outcomes, for this model.
ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.