Dynatronics 950plus: troubleshooting and error codes
The ServiceForge knowledge base holds 61 documented symptoms for the Dynatronics 950plus, with 90 ranked causes, 111 diagnostic checks with test points and expected values, and 8 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI
Symptoms
Ultrasound therapy patient burn from improper administration patient safety
Patient may suffer burn from ultrasound if therapy not administered properly. Risk factors include high intensity, low frequency, static applicator, slow movement, or treatment of areas with sensory nerve damage.
Ranked causes
- 1. Too high intensity (power) setting (common)
- 2. Too low frequency selection (occasional)
- 3. Applicator head held static on one location (common)
- 4. Applicator moved too slowly across skin (common)
- 5. Treatment of areas with sensory nerve damage or desensitization (occasional)
- 6. Uncalibrated or faulty ultrasound unit generating shear and standing waves (rare)
Set ultrasound intensity appropriately
- Test point
- Power/intensity output setting
- Expected
- Low to moderate intensity appropriate for treatment goal and patient tolerance
5 more checks with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Microcurrent therapy patient discomfort from high intensity or probe use patient safety
Microcurrent at high intensity, especially with probes, concentrates current in very small areas causing patient discomfort. Uses low frequencies that normally are not felt.
Ranked causes
- 1. High current density from probe application (common)
- 2. High current density from electrode contamination (occasional)
- 3. Defective or poorly adhered electrodes (occasional)
- 4. Uneven electrode placement on skin irregularities (occasional)
Select microcurrent intensity for probe application
- Test point
- Intensity setting dial/display
- Expected
- Low to moderate current setting per published literature
2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Other error messages in display
Alpha-numeric error message(s) displayed in LED displays preventing treatment setup or delivery
Ranked causes
- 1. Transient error or connection issue (common)
- 2. Soundhead disconnected or damaged (occasional)
- 3. Soundhead overheating (occasional)
- 4. Moisture condensation in device (rare)
Power cycle the device
- Test point
- Power switch
- Expected
- Device restarts; error message clears
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Poor conductance during interferential or premodulated treatment setup patient safety
Conductance bar graph shows only 1-3 segments lighted instead of 8, indicating inefficient current delivery through electrodes
Ranked causes
- 1. Leads or electrodes in poor condition (common)
- 2. Leads not fully plugged in (common)
- 3. Electrode not making full contact with patient skin (common)
- 4. Extremely dry patient skin (occasional)
Visually inspect leads and electrodes for wear or damage
- Test point
- Lead connectors and electrode surfaces
- Expected
- No visible damage, tears, or deterioration
3 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Device does not power on with battery connected
Device fails to power on when battery is connected to BATT jack and battery pack is turned on.
Ranked causes
- 1. Battery not adequately charged (common)
- 2. Incorrect battery adapter connection (occasional)
- 3. Battery pack ON/OFF switch not activated (occasional)
Verify battery has been charged
- Test point
- Battery pack charge indicator
- Expected
- Fully charged
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Lead or pad resistance high or open patient safety
No stimulation felt; electrical path broken or incomplete
Ranked causes
- 1. Lead open circuit (common)
- 2. Pad degradation or high resistance (occasional)
- 3. Poor electrical connection at jack or connector (occasional)
Test lead continuity with DVM
- Test point
- Patient lead tip and ring connectors
- Expected
- Continuous beep (0000 on meter)
- Tools
- Beckman Circuitmate DM78 DVM or equivalent, continuity checker setting
2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Soundhead overheating during treatment patient safety
POWER display flashes or 'HOT' error message shown, output stopped, treatment paused, soundhead too hot to continue
Ranked causes
- 1. Poor coupling between soundhead and patient (common)
- 2. Soundhead held in air without coupling agent (common)
- 3. Insufficient cooling time between treatments (occasional)
Observe coupling bar graph during treatment
- Test point
- Display SOUND-TARGET simultaneously
- Expected
- Eight lighted segments indicate good coupling
2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
BATT BAD message displayed and device shuts off
Device displays BATT BAD message, treatment intensity ramps down, device shuts off. Message indicates either defective battery or battery fully depleted. Any running treatments stop.
Ranked causes
- 1. Battery fully depleted (common)
- 2. Defective or failing battery (occasional)
Verify battery charge state after recharging
- Test point
- Battery pack indicator or charge state
- Expected
- Battery fully charged
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Current limit warning threshold reached patient safety
Device automatically reduces intensity when maximum output current limit is exceeded. Warning manifests as immediate intensity reduction, beeping, and flashing intensity display.
Ranked causes
- 1. Patient unable to adequately feel current due to desensitization (occasional)
- 2. Four large electrodes dispersing current over large surface area (occasional)
Verify patient can feel treatment current
- Test point
- Patient sensation report
- Expected
- Patient reports feeling current sensation
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Head Parameters Mode displays incorrect soundhead size
Power-Intensity display shows wrong head size value or no value when device is in Head Parameters Mode
Ranked causes
- 1. Incompatible or defective soundhead plugged in (occasional)
- 2. Connector pin damage or corrosion (rare)
Identify soundhead type and verify match to display
- Test point
- Power-Intensity display; physical soundhead label
- Expected
- Display value matches soundhead size: 2, 5, or 10 cm2 for SmartHeads; H1, H2, H5, or H10 for older heads
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Inadequate ultrasound power delivery to patient patient safety
Patient not receiving intended ultrasonic wave dosage, evidenced by poor coupling or reduced treatment effectiveness
Ranked causes
- 1. Air gap between soundhead and treatment site (common)
- 2. Insufficient coupling agent applied (common)
Display coupling bar graph
- Test point
- Press SOUND-TARGET keys simultaneously
- Expected
- Eight lighted segments indicating best conductance
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Intensity increase during treatment setup patient safety
Current delivery to patient is prevented or blocked when attempting to increase intensity setting
Ranked causes
- 1. LEAD error condition (open circuit) (common)
- 2. Intensity set below minimum detection threshold (occasional)
Check Time display for LEAD error message
- Test point
- Time display on front panel
- Expected
- No LEAD message displayed
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
No soundhead detected
Error message 'HEAD' displayed in TIME display; device unable to detect soundhead during setup or treatment delivery
Ranked causes
- 1. Soundhead not firmly plugged in (common)
- 2. Damaged soundhead or wrong type connected (occasional)
Verify soundhead connector firmly seated
- Test point
- Soundhead connector port
- Expected
- Soundhead firmly plugged in; no gaps visible
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Patient cannot feel electrical stimulation patient safety
Patient reports inability to perceive current during treatment
Ranked causes
- 1. Treating area with sensory loss or neuropathy (occasional)
- 2. Intensity set too low for patient to perceive (common)
Confirm patient reports sensation during intensity increase
- Test point
- Patient feedback
- Expected
- Patient reports feeling electrical stimulation
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Ultrasound applicator overheating from poor coupling or fast movement caution
Soundhead can overheat if applicator head becomes uncoupled with skin or is moved too rapidly, reducing energy delivery to patient.
Ranked causes
- 1. Loss of soundhead-skin contact (uncoupling) (common)
- 2. Air exposure of soundhead during treatment (occasional)
Verify soundhead maintains skin contact throughout treatment
- Test point
- Soundhead-skin interface
- Expected
- Continuous full contact without lifting or gaps
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Unit does not enter Head Parameters Mode
Device fails to recognize or enter Head Parameters Mode when soundhead is plugged in and power restored
Ranked causes
- 1. Soundhead not firmly plugged in (common)
- 2. Incorrect button hold timing during startup (occasional)
Verify soundhead connector is fully inserted
- Test point
- Soundhead output jack
- Expected
- Soundhead seated flush with connector; no movement when gently pushed
1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI
650/550plus fuse incorrect rating caution
Installed fuse rating does not meet specification for 650plus/550plus models
Ranked causes
- 1. Wrong fuse amperage installed (common)
Verify fuse rating matches model specification
- Test point
- Fuse holder
- Expected
- 1.6A (650plus) or 0.8A (550plus) slow-blow 250V
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
650/550plus ground fault - chassis leakage excessive high voltage
Leakage current from chassis to ground exceeds safe limits for 650plus/550plus models
Ranked causes
- 1. Insulation breakdown in power supply or output circuits (occasional)
Measure 650/550plus chassis leakage no ground
- Test point
- Chassis to ground
- Expected
- ≤200 µA, ≤200 µA
- Tools
- Leakage current meter
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
650/550plus ground fault - chassis leakage with ground connected high voltage
Leakage current from chassis to ground exceeds safe limits for 650plus/550plus models when grounded
Ranked causes
- 1. Capacitive leakage in power supply circuits (common)
Measure 650/550plus chassis leakage grounded
- Test point
- Chassis to ground
- Expected
- ≤200 µA per specification
- Tools
- Leakage current meter
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
650/550plus ground fault - hot/return reversed high voltage
AC mains hot and return connections are reversed on 650plus/550plus models
Ranked causes
- 1. Reversed AC mains connections in power entry (rare)
Verify 650/550plus AC mains polarity
- Test point
- Power entry connector pins
- Expected
- Hot wire higher potential than return
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
BATT LO message displayed during operation
Device displays BATT LO message indicating low battery power. Treatment can continue but setup of new treatment may not be possible when current treatment ends.
Ranked causes
- 1. Battery power depleted below operational threshold (common)
Verify battery charge level
- Test point
- Battery pack indicator or charge state
- Expected
- Battery fully charged before use
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Bi-phasic stimulation output incorrect high voltage
Bi-phasic mode output voltage out of range or current limit exceeded in normal or two-channel modes
Ranked causes
- 1. Bi-phasic output voltage out of specification (common)
Measure bi-phasic one channel normal output
- Test point
- Output terminals
- Expected
- 42-55 Vpp on all channels, 42-55 Vpp
- Tools
- Oscilloscope
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Cannot stop single channel treatment while multiple treatments in progress
Operator unable to isolate stop command to one channel when multiple treatments active
Ranked causes
- 1. Standard STOP key halts all channels simultaneously (common)
Determine if single or multi-channel stop is needed
- Test point
- Number of active treatments
- Expected
- Multiple treatments in progress on different channels
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Combo cable stim output not functioning high voltage
Stimulation output does not work through combo cable when using 5cm smartsoundhead in combo mode
Ranked causes
- 1. Combo cable malfunction or stim circuit fault (occasional)
Measure stim output through combo cable
- Test point
- Combo cable output connector
- Expected
- 42-55 Vpp output present, 42-55 Vpp
- Tools
- Oscilloscope
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Conductance bar graph not functional
Conductance indicator does not respond to load changes or display status incorrectly
Ranked causes
- 1. Conductance sensing circuit malfunction (occasional)
Test conductance bar graph response
- Test point
- Display bar graph
- Expected
- Bar graph changes with load resistance
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Coupling bar graph not functional
Coupling/contact indicator does not respond to acoustic contact changes with 5cm smartsoundhead
Ranked causes
- 1. Coupling sensor or display circuit malfunction (occasional)
Test coupling bar graph with 5cm smartsoundhead
- Test point
- Display during contact changes
- Expected
- Bar graph changes with acoustic coupling
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Current delivered to patient before treatment timer starts high voltage
Patient receives stimulation immediately when intensity is raised, before START is pressed
Ranked causes
- 1. Intensity increase causes immediate current delivery (common)
Confirm patient is ready before raising intensity
- Test point
- Patient preparation and positioning
- Expected
- Patient seated/positioned and informed, electrodes/probes in place
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Custom presets not functional
Custom preset storage or recall not working properly
Ranked causes
- 1. Preset memory malfunction (occasional)
Test custom preset storage and recall
- Test point
- Unit menu system
- Expected
- Presets save and recall correctly
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Duty Cycle or frequency LED not illuminating during parameter entry
Expected LED (10%, 20%, 50%, CONT, or frequency selector) fails to light when corresponding button is pressed during Head Parameters Mode
Ranked causes
- 1. LED indicator burned out or circuit failure (rare)
Verify LED illuminates when corresponding button pressed
- Test point
- 1 MHz, 2 MHz, 3 MHz LED indicators; CONT, 50%, 20%, 10% Duty Cycle LEDs
- Expected
- LED lights within 0.5 seconds of button press
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Error 13 message
Error 13 code displayed in LED display
Ranked causes
- 1. Soundhead plugged in while device powered on (occasional)
Verify soundhead firmly connected
- Test point
- Soundhead connector
- Expected
- Soundhead seated flush in connector
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Fuse rating incorrect caution
Installed fuse does not meet specification for amperage or voltage rating
Ranked causes
- 1. Wrong fuse installed (common)
Verify fuse rating
- Test point
- Fuse holder
- Expected
- 1.6 Amp slow-blow 250V
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Ground fault - chassis leakage excessive high voltage
Leakage current from chassis to ground exceeds safe limits with or without grounding, indicating insulation breakdown
Ranked causes
- 1. Insulation breakdown in power supply or output circuits (occasional)
Measure chassis leakage no ground
- Test point
- Chassis to ground
- Expected
- ≤75 µA, ≤75 µA
- Tools
- Leakage current meter
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Ground fault - chassis leakage with ground connected high voltage
Leakage current from chassis to ground exceeds safe limits when protective ground is connected
Ranked causes
- 1. Capacitive leakage in power supply or output coupling (common)
Measure chassis leakage with ground connected
- Test point
- Chassis to ground
- Expected
- ≤75 µA per specification
- Tools
- Leakage current meter
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Ground fault - hot/return reversed high voltage
AC mains hot and return connections are reversed on internal wiring, creating potential shock hazard
Ranked causes
- 1. Reversed AC mains connections in power entry module or internal wiring (rare)
Verify AC mains polarity
- Test point
- Power entry connector pins
- Expected
- Hot wire higher potential than return
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Head temperature bar graph not functional
Temperature indicator does not respond to head temperature changes or display is inaccurate
Ranked causes
- 1. Temperature sensor or display circuit malfunction (occasional)
Test temperature bar graph response
- Test point
- Display during operation
- Expected
- Bar graph increases as head warms
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
High voltage output incorrect high voltage
High voltage mode output not at specified 500V or polarity not switching correctly
Ranked causes
- 1. High voltage output out of specification (common)
Measure high voltage output no load
- Test point
- Output terminals
- Expected
- 500 volts -10% V, -10% (450V minimum)
- Tools
- High voltage probe with oscilloscope or high voltage meter
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Inability to change pulse rate range after treatment starts
High to Low pulse rate range change not permitted once treatment begins
Ranked causes
- 1. Attempting to change pulse rate range after pressing START (common)
Confirm pulse rate range is set before treatment begins
- Test point
- HIGH/LOW range indicator lights
- Expected
- Either HIGH or LOW range selected (not combined)
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Incorrect BATT LO error with adequate battery charge
BATT LO message displayed even though battery pack has sufficient charge remaining. Caused by inadequate quality of battery adapter cord.
Ranked causes
- 1. Low-quality gauge battery adapter cord causing voltage drop (occasional)
Verify battery charge level with multimeter at battery pack terminals
- Test point
- Battery pack positive and negative terminals
- Expected
- 12 volts minimum
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Interferential stimulation output incorrect high voltage
Output voltage not in specified range or current limit not functioning properly during interferential mode operation
Ranked causes
- 1. Output voltage out of specification (common)
Measure interferential output voltage static mode
- Test point
- Output terminals
- Expected
- 42-55 Vpp ± 4 Vpp on all channels, 42-55 Vpp
- Tools
- Oscilloscope
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Keyboard or LED malfunction
Keys do not function or lack tactile response. LEDs fail to light on power up or during operation.
Ranked causes
- 1. Keyboard matrix or LED circuit failure (occasional)
Test all key presses for tactile feel and function
- Test point
- Unit keypad
- Expected
- Each key has good tactile feedback and functions
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Lead test function not working
Lead test does not activate target/sweep on power up or after function change
Ranked causes
- 1. Lead test software or hardware malfunction (occasional)
Verify lead test triggers on power up
- Test point
- Unit output
- Expected
- Target/sweep activates automatically
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
LEAD warning displayed during interferential treatment setup patient safety
Device beeps and displays 'LEAD' error with channel number in intensity display; intensity cannot be increased
Ranked causes
- 1. Open or incomplete circuit in electrode circuit (common)
Reduce intensity on affected channel
- Test point
- Intensity control for channel indicated in error
- Expected
- Intensity reduced below detection threshold
2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Lead warning message not displayed patient safety
Check lead warning does not appear when leads are disconnected or open
Ranked causes
- 1. Lead detection circuit malfunction (occasional)
Test lead warning display
- Test point
- Unit display and output detection
- Expected
- Warning appears when leads disconnected
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Microcurrent Channel 1 unavailable during probe treatment
Channel 1 electrode option cannot be used simultaneously with microcurrent probe treatment
Ranked causes
- 1. Microcurrent probe treatment active on device (common)
Verify microcurrent probe treatment status before Channel 1 setup
- Test point
- Microcurrent probe output jack
- Expected
- No microcurrent treatment active if Channel 1 electrode treatment needed
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Microcurrent output incorrect high voltage
Microcurrent mode output voltage not within tolerance at specified levels or polarity not switching correctly
Ranked causes
- 1. Microcurrent output out of specification (common)
Measure microcurrent at 10 µA setting
- Test point
- Output terminals
- Expected
- 10 µA +/-10%, +/-10%
- Tools
- µA meter or sensitive ammeter
3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Oscillator frequency drift out of range
Processor unable to calibrate oscillator; error message displayed
Ranked causes
- 1. Oscillator frequency drift exceeds calibration range (unknown)
Monitor oscillator frequency during test cycle
- Test point
- Internal oscillator output
- Expected
- Calibrated to proper output frequencies
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Patient discomfort when polarity changes during dual polarity treatment patient safety
Patient reports discomfort when device alternates between positive and negative polarity
Ranked causes
- 1. Dual polarity selected (both + and - polarities active) (common)
Determine current polarity selection
- Test point
- HI VOLT polarity LEDs (+ and -)
- Expected
- Both + and - LEDs on
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Physical inspection issues caution
Labels missing or damaged, screws loose, chime non-functional, jacks loose or damaged, remote stop not working, micro probe conductance issue
Ranked causes
- 1. Physical damage or assembly defect (common)
Visual inspection of labels, screws, jacks
- Test point
- Unit exterior
- Expected
- Labels present and legible, all screws tight, jacks seated firmly
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Power on/off with patient connected patient safety
Risk of unintended electrical stimulation or circuit disruption if power is toggled while leads connected to patient
Ranked causes
- 1. Operator error turning power on or off during treatment or setup (occasional)
Verify all leads disconnected from patient
- Test point
- Electrodes and lead cables
- Expected
- No leads attached to patient skin
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Premodulated stimulation output incorrect high voltage
Premodulated mode output voltage not in range or current limit exceeds maximum during high/low and alternating operations
Ranked causes
- 1. Premodulated output voltage out of specification (common)
Measure premodulated output high/low
- Test point
- Output terminals
- Expected
- 42-55 Vpp on all channels, 42-55 Vpp
- Tools
- Oscilloscope
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Probe treatment interrupted by manual on/off cycle needs
Operator needs manual control during probe treatment with non-continuous duty cycle
Ranked causes
- 1. Non-continuous duty cycle selected for probe treatment without manual on/off control (common)
Verify probe is in contact with skin during contraction cycle
- Test point
- Probe contact with patient skin
- Expected
- Probe making full contact with skin
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Russian stimulation output incorrect high voltage
Russian stim mode output voltage out of range or current limit exceeded in normal, reciprocal, or co-contraction channels
Ranked causes
- 1. Russian stim output voltage out of specification (common)
Measure Russian stim one channel normal output
- Test point
- Output terminals
- Expected
- 42-55 Vpp on all channels, 42-55 Vpp
- Tools
- Oscilloscope
1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
Serial number mismatch or missing
Unit serial number does not match documentation or soundhead serial numbers are missing or incorrect
Ranked causes
- 1. Serial number not programmed or wrong unit/soundhead assembly (rare)
Verify unit and soundhead serial numbers match documentation
- Test point
- Case labels and display menu
- Expected
- Serial numbers match and are legible
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Soundhead temperature too cold
Keypad unresponsive; device does not recognize soundhead presence after exposure to very cold environment
Ranked causes
- 1. Soundhead temperature below ~60°F (rare)
Verify soundhead temperature
- Test point
- Soundhead crystal
- Expected
- Minimum ~60°F to recognize soundhead
2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI
Soundhead temperature too hot patient safety
Temperature alert displayed during treatment; POWER display flashing (pre-1.02 software) or TIME display shows 'HOT' (software 1.02+); treatment paused automatically; output power stopped
Ranked causes
- 1. Poor coupling during treatment (common)
Observe display for temperature alert
- Test point
- POWER display (pre-1.02) or TIME display (1.02+)
- Expected
- Flashing display (pre-1.02) or 'HOT' message (1.02+)
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Stim jack loose or damaged caution
Stimulation output connector is loose, damaged, or does not seat properly preventing stimulation cable connection
Ranked causes
- 1. Loose or damaged stim connector (occasional)
Inspect stim jack connection and tightness
- Test point
- Stim output connector
- Expected
- Jack is secure and properly seated
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Stop button not functioning patient safety
STOP button does not turn off output or remote stop feature not working properly
Ranked causes
- 1. Stop button circuit malfunction (occasional)
Activate output and press STOP button
- Test point
- Output terminals
- Expected
- Output ceases immediately
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Treatment cannot be started or power remains at zero
Intensity display flashing, treatment will not start until power is set
Ranked causes
- 1. Power level not set before pressing START (common)
Verify power level set
- Test point
- Power-Intensity display
- Expected
- Value between 0.1 to 2.0 w/cm2 (0.1 to 1.0 for 10cm2 head at 3MHz; 0.1 to 1.5 for 1cm2 head), varies by soundhead and frequency
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Treatment parameters not retained for future setups
Custom High Volt settings not remembered on next modality selection
Ranked causes
- 1. Treatment parameters not saved as defaults (common)
Verify if settings should be saved as new defaults
- Test point
- Treatment parameter configuration
- Expected
- Frequently used settings identified for saving
1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI
Ultrasound output power incorrect
Ultrasound power output does not match specified watts for given frequency and power setting across different soundhead sizes
Ranked causes
- 1. Ultrasound transducer degradation or output amplifier malfunction (common)
Measure 5cm soundhead power at 2.5W setting 1MHz
- Test point
- 5cm transducer
- Expected
- 2.4 – 2.6 Watts, 2.4 – 2.6
- Tools
- Ultrasound power meter
9 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI
More symptoms
- Unable to start High Volt treatment
1 more symptom with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI
Error codes
| Code | Meaning | Trigger | Severity |
|---|---|---|---|
BATT BAD | Battery is defective or fully depleted | Battery power becomes too low to continue operating device or battery is damaged | error |
BATT LO | Low battery power detected | Available battery power reduced to threshold level during operation | warning |
CP 0 | Coupling sensing disabled | User manually disables coupling detection during treatment | info |
CP 1 | Coupling sensing enabled | Default state or user manually enables coupling detection | info |
ERROR 13 | Soundhead connection error | Soundhead plugged in while device is powered on | error |
HEAD | Soundhead not detected by device | Soundhead missing, disconnected, or not recognized during setup or treatment delivery | error |
HOT | Soundhead temperature has reached maximum allowable level | Soundhead temperature rises above maximum threshold during ultrasound treatment | error |
LEAD | Open or incomplete circuit detected on indicated channel during interferential treatment setup | Device detects an open circuit (unplugged lead, electrode not in contact, or incomplete circuit) when intensity is set to level 11 or above during interferential treatment setup | warning |
Likely causes and actions for each code are in ServiceForge. Connect ServiceForge to your AI
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0 fixes logged by technicians through their AI, with outcomes, for this model.
ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.