FR FieldReady Academy
Electrosurgical systems

Covidien Force Triad: troubleshooting and error codes

The ServiceForge knowledge base holds 156 documented symptoms for the Covidien Force Triad, with 200 ranked causes, 474 diagnostic checks with test points and expected values, and 246 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI

Symptoms

ForceTriad system malfunction patient safety

System fails to operate or exhibits unexpected behavior; visible damage, loose connections, or electrical issues suspected

Ranked causes

  1. 1. Visible physical damage to system (common)
  2. 2. Accessory cords not properly connected (common)
  3. 3. Power cord damage or degradation (common)
  4. 4. Fuse or fuse housing damage or corrosion (occasional)
  5. 5. Internal component malfunction damaged fuses (occasional)

5 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

System malfunction with visible damage or connection issues high voltage

System fails to operate properly; visible physical damage, loose cords, power cord damage, or corroded fuses present

Ranked causes

  1. 1. Visible physical damage to system (occasional)
  2. 2. Accessory cords not properly connected (common)
  3. 3. Power cord damage or exposed wires (occasional)
  4. 4. Fuse damage or corrosion (occasional)
  5. 5. Internal component malfunction (occasional)
First check

Inspect system exterior for physical damage

Test point
All external surfaces and housing
Expected
No cracks, dents, or visible damage

3 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

System malfunctions caution

Equipment has a malfunction; visible damage, loose cords, power cord damage, or fuse issues present

Ranked causes

  1. 1. Visible physical damage (unknown)
  2. 2. Accessory cords improperly connected (unknown)
  3. 3. Power cord damaged (unknown)
  4. 4. Fuse housing or fuses damaged or corroded (unknown)
  5. 5. Internal component malfunction (occasional)
First check

Inspect for visible physical damage

Test point
Entire system
Expected
No visible signs of physical damage

3 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Stuck button error detected

System generates error during self-test due to stuck button on controller interface

Ranked causes

  1. 1. Stuck button on console (common)
  2. 2. Controller board malfunction (occasional)
  3. 3. Display board malfunction (occasional)
  4. 4. FTSW board malfunction (occasional)
First check

Power cycle system and observe self-test

Test point
System startup display
Expected
Self-test completes without error code E271

1 more check with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

System fails to receive critical startup information caution

During self-test, system generates error and does not receive critical information required for startup; commonly caused by calibration requirement

Ranked causes

  1. 1. Calibration required on unit (common)
  2. 2. Scanner failure (occasional)
  3. 3. Controller Board failure (occasional)
  4. 4. Scanner cable connection issue (occasional)
First check

Power cycle system

Test point
System power
Expected
System powers off and on; self-test runs

2 more checks with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Unit does not power on

System does not power on and no indication of power signal received

Ranked causes

  1. 1. System Fuse open or defective (common)
  2. 2. Power Cable defective or disconnected (common)
  3. 3. Controller Board failure (occasional)
  4. 4. Low Voltage Power Supply failure (occasional)
First check

Power cycle the unit

Test point
Power switch
Expected
System performs self-test

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Display shows blank gray screen

Displays are blank and gray with no content visible; system not responding or communication issue between controller and display

Ranked causes

  1. 1. Ethernet cable disconnected or not fully seated (common)
  2. 2. Steering relay cable disconnected or not fully seated (common)
  3. 3. System board not properly seated (occasional)
First check

Power cycle the unit

Test point
System startup
Expected
System performs self-test and displays are active

3 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

E286 - Null pointer error detected

System generated software error where null pointer was detected during self-test

Ranked causes

  1. 1. Software error in self-test (unknown)
  2. 2. Improper board seating or loose connections (occasional)
  3. 3. System calibration fault (occasional)
First check

Power cycle and self-test

Test point
System startup
Expected
Self-test completes without E286 error

1 more check with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

E289 error - Sensor comparing failure caution

DSP sensor comparison error; system detection of RF signal mismatch or DSP malfunction

Ranked causes

  1. 1. RF Board malfunction (occasional)
  2. 2. Controller Board failure (occasional)
  3. 3. HVDC Board failure (occasional)
First check

Power cycle the system

Expected
System performs self-test without error

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

HOST processor machine check exception

E11 error indicates HOST processor has encountered a machine check exception, preventing normal operation.

Ranked causes

  1. 1. Firmware or software fault (common)
  2. 2. Unseated board or loose cable (occasional)
  3. 3. Controller board failure (rare)
First check

Power cycle and self-test

Test point
system startup
Expected
self-test completes without errors

2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Invalid data error during operation

System generates software error due to invalid data in memory or registers

Ranked causes

  1. 1. Corrupted firmware or memory error (common)
  2. 2. Loose or improper board seating (occasional)
  3. 3. Miscalibrated or corrupted calibration data (occasional)
First check

Power cycle unit and observe self-test

Test point
System status LED or display
Expected
Self-test passes; no error codes displayed

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

REM alarm does not sound at expected resistance threshold

REM alarm fails to activate at specified resistance values during high and low threshold testing

Ranked causes

  1. 1. REM alarm threshold out of specification (common)
  2. 2. REM low threshold alarm out of specification (common)
  3. 3. REM minimum threshold alarm failure (occasional)
First check

REM high threshold alarm activation

Test point
REM alarm and resistance box
Expected
Alarm sounds between 128 Ω and 142 Ω, 128–142 Ω
Tools
Resistance substitution box

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Dark screen or no display

System fails user-generated self-test via Diagnostics menu with dark screen failure mode

Ranked causes

  1. 1. Display inverter failure (common)
  2. 2. Board not properly seated or loose cable (occasional)
First check

Power cycle the system

Test point
System startup
Expected
System completes self-test and displays normal screen

2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

DSP RAM check failed at startup caution

System displays E5 error during power-on self-test; DSP (digital signal processor) RAM memory check failed

Ranked causes

  1. 1. Transient RAM error (common)
  2. 2. Controller board failed (occasional)
First check

Power cycle the system

Test point
System power button
Expected
System restarts and completes self-test without E5 error

3 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

E23 error: HOST thread stack overflow

Error code E23 appears, indicating a thread on the HOST CPU has overflowed its stack, typically a firmware or software issue

Ranked causes

  1. 1. HOST software stack overflow or firmware defect (unknown)
  2. 2. Controller Board defect (rare)
First check

Power cycle and observe if error clears

Test point
System boot self-test
Expected
No E23 error on restart

2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

E25 error displayed

HOST processor received unhandled interrupt; system displays error code E25 and may become unstable

Ranked causes

  1. 1. Unhandled interrupt in HOST processor (unknown)
  2. 2. Controller Board failure (occasional)
First check

Power cycle system and observe self-test

Test point
System startup
Expected
System completes self-test without E25 error

2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

E265 error code displayed

System generates E265 error while performing an access function

Ranked causes

  1. 1. Controller Board failure (unknown)
  2. 2. Loose or improperly seated boards or cables (occasional)
First check

Power cycle the system

Test point
Main power
Expected
System performs self-test after power on

2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

E282 error during self-test

System generates E282 error code during self-test when attempting to read ICL chip on controller board

Ranked causes

  1. 1. ICL chip communication failure on controller board (common)
  2. 2. Controller board defective (occasional)
First check

Power cycle and self-test

Test point
System startup
Expected
System completes self-test without E282 error

2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

E290 data sampling error recovery caution

System generates E290 error code signifying a sampling error during VI (Voltage/Impedance) data sampling in the Force Triad electrosurgical system.

Ranked causes

  1. 1. Sampling error in data acquisition (unknown)
  2. 2. Controller Board malfunction (occasional)
First check

Power cycle system and observe self-test

Test point
System startup
Expected
System completes self-test without E290 error

2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

E8 error code displayed

System displays E8 error code indicating software error caused by corrupt data string.

Ranked causes

  1. 1. Corrupt data string in software (unknown)
  2. 2. Controller Board failure (rare)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

System boards not properly seated or cables loose caution

Hardware installation issue with PCBs or signal cables inside Force Triad enclosure.

Ranked causes

  1. 1. PCB not fully inserted into slot (occasional)
  2. 2. Cable connection loose or disconnected (occasional)
First check

Remove system cover and visually inspect all PCBs

Test point
All system boards inside enclosure
Expected
All boards flush with connector slots, no visible gaps

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

System error E2, E3, E4, or E5 displayed

System is no longer functional; error codes E2 (ICL communication failure), E3 (App ROM failed), E4 (Boot ROM failed), or E5 (RAM failed) at startup.

Ranked causes

  1. 1. Controller board unseated or ethernet cable disconnected (common)
  2. 2. Controller board hardware failure or calibration issue (occasional)
First check

Visual inspection and physical verification

Test point
Controller board and ethernet cable
Expected
Board securely seated and fastened; ethernet cable connected

3 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

System error E2, E3, E4, or E5 displayed

System is no longer functional; error codes E2 (ICL communication failure), E3 (App ROM failed), E4 (Boot ROM failed), or E5 (RAM failed) at startup.

Ranked causes

  1. 1. Controller board unseated or ethernet cable disconnected (common)
  2. 2. Controller board hardware failure or calibration issue (occasional)
First check

Visual inspection and physical verification

Test point
Controller board and ethernet cable
Expected
Board securely seated and fastened; ethernet cable connected

3 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Absolute integer error

System displays E287 error code during operation or self-test

Ranked causes

  1. 1. Controller Board failure (unknown)
First check

Power cycle the system and allow self-test to complete

Test point
System startup
Expected
System completes self-test without E287 error

2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Audio distorted or inactive

Audio output from Mono 1 cut contains distortion or is not active; audio volume adjustment ineffective or produces distortion.

Ranked causes

  1. 1. Audio system not properly enabled or configured (common)
First check

Activate Mono 1 cut from hand switch

Test point
Hand switch
Expected
Audio active and distortion-free

1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Audio distortion during operation

Audio is distorted when Mono 1 cut is activated from hand switch or during volume adjustment

Ranked causes

  1. 1. Low-voltage power supply out of specification (common)
First check

Measure +5 VDC output on RF board

Test point
TP81
Expected
5.00 to 5.20 VDC, +/-0.10 VDC
Tools
DVM

4 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Audio not active or missing

No audio output when Mono 1 cut is activated or during volume adjustment

Ranked causes

  1. 1. Hand switch not properly activated (common)
First check

Verify Demo mode is enabled

Test point
System menu
Expected
Demo mode active

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Autobipolar function not available in bipolar modes

Autobipolar mode is not accessible or function is not available in Low, Macro, or Standard bipolar modes; A button does not appear in middle window

Ranked causes

  1. 1. Autobipolar feature not enabled or circuit malfunction (unknown)
First check

Autobipolar mode accessibility in bipolar modes

Test point
Middle window display
Expected
A button appears when autobipolar is active

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Autobipolar mode unavailable in expected operating modes

Autobipolar function does not appear as available option in Low, Macro, or Standard bipolar modes

Ranked causes

  1. 1. System not properly configured for Autobipolar mode (unknown)
First check

Autobipolar mode availability in Low bipolar mode

Test point
Mode selection menu
Expected
AutoBip button appears and is selectable

3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Battery replacement high voltage

Replace the battery on the Controller PCBA to restore calibration values and system operation after power loss.

Ranked causes

  1. 1. Battery depleted or requires replacement (unknown)
First check

Power system off and disconnect power cord

Test point
wall receptacle
Expected
Power disconnected

4 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Bipolar power setting changes when Auto button toggled

Bipolar power setting changes when Auto button is activated or deactivated, when it should remain constant at 20 W

Ranked causes

  1. 1. Autobipolar power control circuit malfunction (unknown)
First check

Bipolar power setting stability during Auto button toggle

Test point
Power setting display
Expected
20 W

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Bipolar power setting changes when AutoBip button toggled

20 W power setting does not remain stable when AutoBip button is activated or deactivated

Ranked causes

  1. 1. Autobipolar power regulation malfunction (rare)
First check

Bipolar power setting stability with AutoBip active

Test point
Power setting display
Expected
20 W

1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration after battery replacement

System calibration values are lost when battery is replaced and must be restored through level-6 calibration procedure.

Ranked causes

  1. 1. Calibration values cleared by battery replacement (common)
First check

Execute level-6 calibration procedure

Test point
system calibration routine
Expected
Calibration completed and values restored

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Barcode-scanner cable replacement high voltage

Replace barcode-scanner cables in ForceTriad Energy Platform; requires front-panel removal and system recalibration.

Ranked causes

  1. 1. Barcode-scanner cable replacement required (unknown)
First check

Remove front-panel assembly

Test point
Front panel
Expected
Assembly removed

4 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Battery replacement high voltage

Replace backup battery on Controller PCBA after power disconnection; level-6 calibration required post-replacement.

Ranked causes

  1. 1. Battery replacement required (unknown)
First check

Power off and disconnect power cord

Test point
Wall receptacle
Expected
Power disconnected

6 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Bipolar output power delivery high voltage

Verify bipolar footswitch activation and output current within specification (900–1044 mA RMS at 95 W)

Ranked causes

  1. 1. Output outside specified range after calibration steps 7 and 8 (unknown)
First check

Verify system completes self-test

Test point
System display
Expected
Self-test passes

3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Brightness

Adjustment of display brightness on three touchscreens through maintenance menu

Ranked causes

  1. 1. Display brightness requires calibration for consistent touchscreen visibility (common)
First check

Access Service menu

Test point
Service button
Expected
Service menu accessible

9 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Brightness

Calibrate display brightness for all three touchscreens using on-screen instructions.

Ranked causes

  1. 1. Display brightness requires adjustment and verification (common)
First check

Complete brightness calibration for all three touchscreens

Test point
On-screen calibration interface
Expected
All three screens calibrated and parameters saved

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Current

Calibrate output current measurement system according to on-screen instructions.

Ranked causes

  1. 1. Current calibration required for accurate power output measurement (common)
First check

Complete current calibration procedure

Test point
On-screen calibration interface
Expected
Calibration completed and saved

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Current high voltage

Measurement and adjustment of RF output current with 8-inch cable using on-screen guided procedure

Ranked causes

  1. 1. RF output current requires calibration for accurate power delivery through generator cable (common)
First check

Verify 8-inch cable available and connected

Test point
Generator cable
Expected
8-inch cable in place (not shorter or longer)

4 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: date and time

System date and time setup via touch screen menu

Ranked causes

  1. 1. Date and time require configuration (common)
First check

Access date and time calibration screen

Test point
Main Menu
Expected
Setup Time And Date option accessible

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Date and Time

Set system date and time via Setup menu using up/down arrow keys.

Ranked causes

  1. 1. Time and date require initialization or correction (common)
First check

Access Time and Date settings

Test point
Setup menu
Expected
Time and Date button available

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Display cables replacement high voltage

System display cables require replacement and recalibration after installation

Ranked causes

  1. 1. Display cables worn or damaged (unknown)
First check

Wait for energy dissipation

Test point
Power supply
Expected
No stored energy remaining

6 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Display Inverter Replacement high voltage

Procedure to replace the display inverter board in Force Triad electrosurgical system

Ranked causes

  1. 1. Display inverter board requires replacement (unknown)
First check

Power off the unit via front switch

Test point
Front power switch
Expected
Unit powered off

7 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Display PCBA replacement high voltage

Display PCBA needs to be replaced. Procedure involves removing front panel, disconnecting steering relay PCBA, removing four center screws, installing new PCBA, and recalibration.

Ranked causes

  1. 1. Display PCBA failure or defect (unknown)
First check

Remove front-panel assembly

Test point
Front panel
Expected
Panel detached from enclosure

7 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Display PCBA replacement high voltage

Replacement of Display PCBA with system recalibration required after installation

Ranked causes

  1. 1. Display PCBA requires replacement (unknown)
First check

Remove front-panel assembly

Test point
Front panel
Expected
Assembly removed

7 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Footswitch/Audio PCBA replacement high voltage

Replace defective Footswitch/Audio PCBA module on ForceTriad system and recalibrate.

Ranked causes

  1. 1. Footswitch/Audio PCBA failure or malfunction (unknown)
First check

Verify system is powered off and disconnected

Test point
Power cord
Expected
Disconnected from wall receptacle

6 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Footswitch/Audio PCBA replacement high voltage

Replacement procedure for Footswitch/Audio PCBA module on ForceTriad Energy Platform

Ranked causes

  1. 1. Footswitch/Audio PCBA requires replacement (unknown)
First check

Power off and disconnect

Test point
Power cord
Expected
System powered off, cord disconnected from wall

8 more checks with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Force Triad system level 6

Full recalibration procedure for Force Triad electrosurgical system

Ranked causes

  1. 1. Calibration required after board service (unknown)
First check

Level 6 calibration execution

Test point
System calibration routine
Expected
Calibration completes successfully per Calibration Section

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: High-Frequency Leakage Current patient safety

Periodic safety check to verify high-frequency leakage current meets IEC 601-2-2 limits before clinical use or annually

Ranked causes

  1. 1. High-frequency leakage current exceeds safe limits (unknown)
First check

Measure monopolar high-frequency leakage current

Test point
UFP connected to equipotential ground lug on rear
Expected
not exceed 100 mA for any mode, <= 100 mA
Tools
200 Ω 250 W noninductive resistor, current transformer, true RMS voltmeter (Fluke 8920 or BC Group ESU-2050 equivalent)

4 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: High-Voltage DC PCBA replacement high voltage

Step-by-step procedure to replace the HVDC PCBA on the left side of the ForceTriad system with proper alignment and recalibration

Ranked causes

  1. 1. HVDC PCBA requires replacement (unknown)
First check

Turn off the system and disconnect power cord from wall receptacle

Test point
Wall receptacle and power cord
Expected
Power disconnected

10 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: HVDC Board replacement high voltage

Procedure to replace the HVDC board in Force Triad electrosurgical system

Ranked causes

  1. 1. HVDC board replacement required (unknown)
First check

Wait for stored energy dissipation

Test point
Power supply
Expected
At least five minutes after power disconnected

1 more check with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: HVDC PCBA replacement high voltage

System requires level-4 calibration after replacing the HVDC PCBA to restore proper operation

Ranked causes

  1. 1. HVDC PCBA replaced (common)

7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: LC Filter Tuning high voltage

Adjust inductor potentiometer (L2) on HVDC PCBA to minimize RF leakage current; requires Pearson current monitor and external True RMS meter.

Ranked causes

  1. 1. LC Filter requires tuning during system leakage null calibration (common)
First check

Set RF output level for initial tuning

Test point
Debug Mode interface
Expected
20%
Tools
External True RMS meter

1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: LC Filter Tuning high voltage

Adjustment of inductor potentiometer (L2) on HVDC PCBA to minimize RF current leakage via REM port using external True RMS meter

Ranked causes

  1. 1. LC filter requires tuning during system leakage null calibration or component replacement (common)
First check

Verify system powered off before opening chassis

Test point
Power indicator
Expected
Off

11 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Level 6 Full Recalibration

Full system recalibration procedure to restore factory calibration after service or error recovery

Ranked causes

  1. 1. Calibration values lost or corrupted (common)
First check

Level 6 calibration execution

Test point
Calibration menu interface
Expected
Calibration completes successfully without timeout or error

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Low Voltage Power Supply replacement high voltage

After replacing the Low Voltage Power Supply (LVPS) board, a level 0 calibration is required to restore proper system operation.

Ranked causes

  1. 1. Low Voltage Power Supply board replacement (common)
First check

Verify cover removed from ForceTriad system

Test point
System exterior
Expected
Cover removed and accessible

5 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Monopolar 1 and Monopolar 2 coag mode output high voltage

Verify monopolar coag output current within specification (452–525 mA RMS at 120 W)

Ranked causes

  1. 1. Coag mode output outside specified range (unknown)
First check

Verify system completes self-test

Test point
System display
Expected
Self-test passes

3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Monopolar 1 and Monopolar 2 cut mode output high voltage

Verify monopolar cut output current within specification (922–1072 mA RMS at 300 W)

Ranked causes

  1. 1. Cut mode output outside specified range (unknown)
First check

Verify system completes self-test

Test point
System display
Expected
Self-test passes

3 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Monopolar Force TriVerse coag mode output high voltage

Verify Force TriVerse coag output current within specification (452–525 mA RMS at maximum power)

Ranked causes

  1. 1. Force TriVerse coag mode output outside specified range (unknown)
First check

Replace 300 Ω resistor with 500 Ω resistor in test circuit

Test point
Test circuit load
Expected
500 Ω load connected

2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

More symptoms

  • Calibration: Monopolar Force TriVerse cut mode output
  • Calibration: Power
  • Calibration: Power output verification
  • Calibration: RF Board replacement
  • Calibration: RF Leakage
  • Calibration: RF Leakage
  • Calibration: Scan stand label replacement
  • Calibration: scanner
  • Calibration: Scanner
  • Calibration: Scanner
  • Calibration: screen brightness
  • Calibration: Set Date and Time
  • Calibration: Steering Relay Board replacement
  • Calibration: System Display Replacement
  • Calibration: System fan replacement
  • Calibration: System fans
  • Calibration: System power cable replacement
  • Calibration: System scanner cable replacement
  • Calibration: System scanner replacement
  • Calibration: Touch screen
  • Calibration: Touchscreen
  • Calibration: Touchscreen
  • Calibration: UFP coag mode output
  • Calibration: UFP cut mode output
  • Calibration: Voltage
  • Calibration: Voltage
  • Control and data line faults
  • Controller board failure
  • Demo mode operation and RF power delivery
  • Display inverter failure or degradation
  • Display screen is black or blank
  • DMA stuck condition
  • DSP boot ROM check failed at startup
  • E18 error displayed
  • E260 communication error
  • E262 error - activation denied
  • E266 error displayed
  • E275 multi-tasking error detected
  • E276 - Analog sensor error during self-test
  • E280 - Timebase error
  • E285 error during self-test
  • E288 - ERR_NR_SENSOR_CLIP
  • E291 watchdog communication error
  • E292 - ERR_NR_DSP_SW_ERROR
  • E297 error after board replacement needed
  • E297 error: message viewer construction failed
  • E299 error code leakage on sensor DSP 2
  • E305 error code displayed during self-test
  • E307 - RF shutdown failure
  • E308 barcode reader UART loopback enabled
  • E309 remote control invalid window pointer
  • E310 remote control invalid field list
  • E311 - ERR_NR_INVALID_RF_HDW_CONFIG
  • E311 invalid RF hardware configuration
  • E9 software assertion error
  • Electric shock hazard during fuse replacement
  • Electrostatic discharge damage
  • Electrostatic-sensitive component handling
  • Flash memory error during self-test
  • Flickering screens
  • Floating point exception in HOST processor
  • Footswitch board failure
  • Front panel indicators or displays do not illuminate
  • Fuse replacement required
  • Generator general system error
  • Handle electrostatic-sensitive components safely
  • Handling electrostatic-sensitive components
  • HOST processor alignment exception
  • LCD touchscreens do not illuminate or display
  • Leakage current exceeds 1000 μA (single fault condition)
  • Leakage current exceeds 300 μA (normal conditions)
  • Low-voltage power supply output out of range
  • Memory allocation failure detected
  • Poor or disabled fan operation due to damaged wire harness
  • Pre-calibration system verification
  • REM alarm does not sound before 1 Ω
  • REM alarm indicator does not illuminate
  • REM alarm sounds outside expected range at high resistance
  • REM alarm sounds outside expected range at medium resistance
  • REM indicator does not illuminate green
  • REM indicator does not illuminate green at 10 Ω
  • REM indicator does not illuminate green at 30 Ω
  • REM indicator does not illuminate green at 60 Ω
  • REM indicator not illuminating green
  • Replace barcode-scanner cables
  • Replace system foot switch board
  • Scan stand label replacement
  • Speaker or activation tones not working
  • Static-sensitive component handling during LVPS replacement
  • System does not power on after fuse replacement
  • System fails self-test
  • System fails user-generated self-test
  • System fans require replacement
  • System self-test fails
  • Unable to access fuse drawer
  • Verify low-frequency leakage current within safety limits

96 more symptoms with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI

Error codes

CodeMeaningTriggerSeverity
E10ERR_SE_INVALID_DATA - Software failure due to invalid data stringInvalid data string detected during operationerror
E10ERR_SE_INVALID_DATA: Software failure because of invalid dataInvalid data detected during software operationcritical
E10ERR_SE_INVALID_DATA: Software failure because of invalid dataInvalid data detected during software operationcritical
E11ERR_SE_MACHINE_CHECK_EXCEPTION: Host processor machine check exceptionCPU machine check exception detectedcritical
E11ERR_SE_MACHINE_CHECK_EXCEPTION: Host processor machine check exceptionCPU machine check exception detectedcritical
E11HOST processor machine check exceptionHOST processor firmware or hardware fault detectederror
E12HOST processor data storage exception has occurredData storage exception in HOST processorerror
E12ERR_SE_DATA_STORAGE_EXCEPTION: Host processor data storage exceptionData storage access exception detectedcritical
E12ERR_SE_DATA_STORAGE_EXCEPTION: Host processor data storage exceptionData storage access exception detectedcritical
E13ERR_SE_ISI_EXCEPTION: Host processor information exceptionISI (Instruction Storage Interrupt) exception detectedcritical
E13ERR_SE_ISI_EXCEPTION: Host processor information exceptionISI (Instruction Storage Interrupt) exception detectedcritical
E13HOST processor data storage exceptionData storage exception in HOST processorerror
E14HOST processor alignment exceptionProcessor alignment exception detected during system operationerror
E14ERR_SE_ALIGNMENT_EXCEPTION: Host processor alignment exceptionMemory alignment violation detectedcritical
E14ERR_SE_ALIGNMENT_EXCEPTION: Host processor alignment exceptionMemory alignment violation detectedcritical
E15ERR_SE_PROGRAM_EXCEPTION: Host processor program exceptionCPU program exception detectedcritical
E15ERR_SE_PROGRAM_EXCEPTION: Host processor program exceptionCPU program exception detectedcritical
E15HOST processor program exceptionProgram exception in HOST processorerror
E16HOST processor floating point unavailable exceptionFloating point unit malfunction or data corruption detectedcritical
E16ERR_SE_FP_UNAVAILABLE_EXCEPTION: Floating point unavailable exceptionFPU not available during floating point operationcritical
E16ERR_SE_FP_UNAVAILABLE_EXCEPTION: Floating point unavailable exceptionFPU not available during floating point operationcritical
E17ERR_SE_SYS_CALL_EXCEPTION: Host processor system call exceptionInvalid system call attemptedcritical
E17ERR_SE_SYS_CALL_EXCEPTION: Host processor system call exceptionInvalid system call attemptedcritical
E17HOST processor system call exception has occurredSystem call exception during HOST processor operationerror
E18HOST processor trace exception has occurredHost processor encounters a trace exception during operationerror
E18ERR_SE_TRACE_EXCEPTION: Host processor trace exceptionTrace facility exception detectedcritical
E18ERR_SE_TRACE_EXCEPTION: Host processor trace exceptionTrace facility exception detectedcritical
E19ERR_SE_FP_ASSIST_EXCEPTION: Floating point assist exceptionFloating point operation assistance neededcritical
E19ERR_SE_FP_ASSIST_EXCEPTION: Floating point assist exceptionFloating point operation assistance neededcritical
E19Floating point assist exception in HOST processorHOST processor encounters floating point math exception during operationerror
E2Unit unable to communicate to hardware using HOST ICL registers (ICL communication failure)System detects communication loss to hardware ICL registers during startup or operationerror
E2ICL communication error; unable to communicate to hardware using Host ICL registersStartup or operationerror
E2ICL communication error; unable to communicate to hardware using Host ICL registersStartup or operationerror
E20ERR_SE_MEM_ALLOC_EXCEPTION: Memory allocation failureSystem memory exhausted or allocation errorcritical
E20ERR_SE_MEM_ALLOC_EXCEPTION: Memory allocation failureSystem memory exhausted or allocation errorcritical
E20ERR_SE_MEM_ALLOC_FAIL - memory allocation failure within the unitMemory allocation failure detected during operationerror
E21HOST processor unknown exception with invalid exception vectorHOST processor generated an unknown exception; exception vector is not validerror
E21ERR_SE_UNKNOWN_EXCEPTION: Unknown exception generatedInvalid or unrecognized exception vectorcritical
E21ERR_SE_UNKNOWN_EXCEPTION: Unknown exception generatedInvalid or unrecognized exception vectorcritical
E22ERR_SE_UNKNOWN_INTERRUPT: Uninitialized interrupt receivedInterrupt without initialization detectedcritical
E22ERR_SE_UNKNOWN_INTERRUPT: Uninitialized interrupt receivedInterrupt without initialization detectedcritical
E22Unknown interrupt received by HOST processorHOST processor receives interrupt that is not initialized or not recognizederror
E23ERR_SE_STACK_OVERFLOWHOST software thread exhausts allocated stack spaceerror
E23ERR_SE_STACK_OVERFLOW: Thread stack overflowStack pointer exceeded allocated stack spacecritical
E23ERR_SE_STACK_OVERFLOW: Thread stack overflowStack pointer exceeded allocated stack spacecritical
E24ERR_SE_DMA_FAILURE: DMA (iDMA) is stuckDMA operation hangs or fails to completecritical
E24ERR_SE_DMA_FAILURE: DMA (iDMA) is stuckDMA operation hangs or fails to completecritical
E24ERR_SE_DMA_FAILURE - iDMA stuckDMA controller fails to respond to configuration commandserror
E25ERR_SE_UNHANDLED_INTERRUPTHOST processor receives interrupt that cannot be handlederror
E25ERR_SE_UNHANDLED_INTERRUPT: Received interrupt with no handlerInterrupt arrives with no registered handlercritical
E25ERR_SE_UNHANDLED_INTERRUPT: Received interrupt with no handlerInterrupt arrives with no registered handlercritical
E257ERR_NR_DOSAGE: General RF dosage errorRF dosage limit or safety threshold violationwarning
E257ERR_NR_DOSAGE: General RF dosage errorRF dosage limit or safety threshold violationwarning
E257General RF dosage errorSystem RF dosage malfunction detectederror
E258Memory allocation software errorSystem failed to allocate required memory during operationerror
E258ERR_NR_MEM_ALLOC_FAIL: Memory allocation failureNon-recoverable memory allocation failureerror
E258ERR_NR_MEM_ALLOC_FAIL: Memory allocation failureNon-recoverable memory allocation failureerror
E259ERR_NR_INVALID_DATA: Invalid dataNon-recoverable invalid data errorerror
E259ERR_NR_INVALID_DATA: Invalid dataNon-recoverable invalid data errorerror
E259ERR_NR_INVALID_DATA: invalid data causing a software errorSystem firmware or memory generates invalid dataerror
E26Host code attempted to register more threads than allowed (ERR_SE_MAX_NUM_THREADS_REG)Host software process tried to register threads exceeding system limiterror
E26ERR_SE_MAX_NUM_THREADS_REG: Too many threads registeredThread registration exceeds system limiterror
E26ERR_SE_MAX_NUM_THREADS_REG: Too many threads registeredThread registration exceeds system limiterror
E260ERR_NR_COM_ERROR: Various communication errorsCommunication failure between componentscritical
E260ERR_NR_COM_ERROR: Various communication errorsCommunication failure between componentscritical
E260ERR_NR_COM_ERROR: generic communication errorSystem communication failure detected during operationerror
E261Hardware or controller error in electrosurgical systemSystem detects hardware malfunction or controller errorerror
E261ERR_NR_HW_ERROR: Hardware setup/control errorHardware initialization or control failurecritical
E261ERR_NR_HW_ERROR: Hardware setup/control errorHardware initialization or control failurecritical
E262ERR_NR_ACT_DENIED: Activation denied errorRF activation blocked or permission deniedwarning
E262ERR_NR_ACT_DENIED: Activation denied errorRF activation blocked or permission deniedwarning
E262ERR_NR_ACT_DENIED - System has denied activationActivation command denied by systemerror
E263System has entered an invalid state and generated an errorSystem enters invalid stateerror
E263Software error - Invalid stateSystem software state error during operationerror
E263Software error - Invalid stateSystem software state error during operationerror
E264Software error - Unsupported commandUnsupported or invalid command sent to systemerror
E264Software error - Unsupported commandUnsupported or invalid command sent to systemerror
E264System interrupted unsupported commandSystem attempted to execute a command that is not supportederror
E265Software error - Access function errorSystem access function or permissions errorerror
E265Software error - Access function errorSystem access function or permissions errorerror
E265ERR_NR_ACCESS_FUNCTION - error generated while performing an access functionSystem attempts to perform an access functionerror
E266ERR_NR_TIMEOUT_ERRORSystem timeout conditionerror
E266A timeout occurredSystem communication or processor timeout during operationerror
E266A timeout occurredSystem communication or processor timeout during operationerror
E267General NR failure source unknown top level reportingGeneral system failure detectederror
E267General NR failure source unknown top level reportingGeneral system failure detectederror
E267Unknown system error generated by systemSystem generates unidentified error condition during operation or self-testerror
E268System failed initial start-up self-testSelf-test failure detected during power-on sequenceerror
E268Self-test errorSystem self-test failure during startup or operationerror
E268Self-test errorSystem self-test failure during startup or operationerror
E269Display error detected during host POST testDisplay system self-test failure at power-uperror
E269Display error detected during host POST testDisplay system self-test failure at power-uperror
E269Display error during start-upSystem generates error due to display issue during initializationerror
E27ERR_SE_NULL_POINTER - HOST code detected a pointer with NULL valueSoftware detects a NULL pointer during executionerror
E27ERR_SE_NULL_POINTER: NULL pointer detectedSoftware attempted dereference of NULL pointererror
E27ERR_SE_NULL_POINTER: NULL pointer detectedSoftware attempted dereference of NULL pointererror
E270Audio self-test errorAudio system self-test failure during startuperror
E270Audio self-test errorAudio system self-test failure during startuperror
E270Audible self test failureSystem fails audible self-test during startupwarning
E271Stuck button errorSelf-test detects stuck button during system startuperror
E271Stuck button self-test errorFootswitch or handpiece button stuck during self-testerror
E271Stuck button self-test errorFootswitch or handpiece button stuck during self-testerror
E272NOT_USEDThis error code is not used in current systemunknown
E273Inter-processor communication error during self-testSystem generated error during self-test due to communication failure between processorserror
E273Inter-processor communication self-test errorCommunication failure between system processors during self-testerror
E273Inter-processor communication self-test errorCommunication failure between system processors during self-testerror
E274Critical data self-test errorCritical system data corruption or verification failure during self-testcritical
E274Critical data self-test errorCritical system data corruption or verification failure during self-testcritical
E274ERR_NR_CRITICAL_DATA_ERROR - system did not receive critical information required for startupSelf-test failure; unit lacks critical data for startuperror
E275Multi-tasking error during system self-testSystem error during self-test while multi-tasking is activeerror
E275Multi-tasking self-test errorReal-time multi-tasking system test failure at startuperror
E275Multi-tasking self-test errorReal-time multi-tasking system test failure at startuperror
E276Analog sensor self-test errorAnalog sensor verification failure during self-testerror
E276Analog sensor self-test errorAnalog sensor verification failure during self-testerror
E276Analog sensor error during self-testSystem self-test detects error in analog sensorerror
E277RF self-test #1 error during RF shutdown sequenceSystem generates error during RF self-test #1 while attempting to shutdown RF generationerror
E277RF generator shutdown self-test #1 errorRF generator shutdown circuit test failure during self-testerror
E277Error identification number; error occurred during self-testDetected during system self-test executionerror
E277Error occurred during self-test executionIdentified in SELF_TESTS file during power-on or scheduled self-testunknown
E278RF generator shutdown self-test #2 errorRF generator shutdown verification test #2 failure at startuperror
E278RF generator shutdown self-test #2 errorRF generator shutdown verification test #2 failure at startuperror
E278ERR_NR_RF_SHUT_DWN_2_ERROR - RF self-test #2 shutdown errorSystem generates error during RF self-test #2 while attempting to shutdown RF generationerror
E279RF self-test #3 error during RF shutdownError generated during RF self-test #3 while attempting to shutdown RF generationerror
E279RF generator shutdown self-test #3 errorRF generator shutdown self-test failserror
E279RF generator shutdown self-test #3 errorRF generator shutdown self-test fails during power-upcritical
E280Time base comparison self-test errorTime base comparison self-test failserror
E280Time base comparison self-test errorTime base comparison self-test fails during power-upcritical
E280Timebase error during self-testComparison of time base fails during system self-testerror
E281System generated communication error during self-test; watchdog timer errorSystem self-test detects loss of communication or watchdog timeouterror
E281System watch dog self-test errorSystem watch dog self-test fails during power-upcritical
E281System watch dog self-test errorSystem watch dog self-test failserror
E282ICL chip programmed self-test errorICL chip programming self-test failserror
E282ICL chip programmed self-test errorICL chip programmed self-test fails during power-upcritical
E282ERR_NR_ICL_PROG_ERRORSelf-test error when reading ICL chip on controller boarderror
E283ERR_NR_RAM_MEMORY_ERRORSystem generates a RAM error during self-testerror
E283Ram memory self-test errorRAM memory self-test failserror
E283Ram memory self-test errorRAM memory self-test fails during power-upcritical
E284FLASH memory self-test errorFLASH memory self-test fails during power-upcritical
E284FLASH memory self-test errorFLASH memory self-test failserror
E284ERR_NR_FLASH_MEMORY_ERRORFlash memory error detected during system self-testerror
E285ERR_NR_INVALID_CONFIG_DATA - Invalid equipment configuration or software checksum errorSelf-test detects invalid system configuration or software checksum mismatcherror
E285Software error - configuration data is not valid (checksum error)Configuration data checksum verification failserror
E285Software error - configuration data is not valid (checksum error)Configuration data checksum validation fails during self-testcritical
E286Software error - null pointer detectedNull pointer detected in software executioncritical
E286Software error - null pointer detectedNull pointer exception detected in softwareerror
E286ERR_NR_NULL_PTR - Null pointer error detected during self-testSystem self-test detects software null pointer conditionerror
E287Electrosurgical system error with multiple possible root causesBoard or circuit failure indicated by data codeerror
E287Absolute integral errorAbsolute integral error detected in self-testcritical
E287Absolute integral errorAbsolute integral value out of acceptable rangeerror
E288DSP sensor clipping errorDSP sensor output clipping detected during self-testcritical
E288DSP sensor clipping errorDSP sensor signal clipping detectederror
E288DSP sensor clip errorSensor detection or measurement failure during operation or self-testerror
E289Electrosurgical system error with multiple possible root causesBoard or circuit failure indicated by data codeerror
E289ERR_NR_SENSOR_COMPARESensor comparing DSPs detects errorerror
E289DSP sensor comparison errorDSP sensor comparison self-test failscritical
E289DSP sensor comparison errorDSP sensor comparison self-test failserror
E290VI data sampling errorVI data sampling self-test fails during power-upcritical
E290VI data sampling errorVI (voltage-current) data sampling failserror
E290ERR_NR_DATA_SAMPLE_ERRORR - data sampling errorSystem detects sampling error during VI data samplingerror
E291ERR_NR_COMM_WD_ERROR - watchdog communication errorSystem detects a watchdog or communication timeout conditionerror
E291Communication watchdog errorCommunication watchdog timeout detectederror
E291Communication watchdog errorCommunication watchdog self-test failscritical
E292Software error - generic DSP Software failureDSP software failurecritical
E292Software error - generic DSP Software failureDSP software failurecritical
E292ERR_NR_DSP_SW_ERROR - DSP software errorDSP software error detected during system operationerror
E293Software error during FLASH memory write operationSystem attempts to write data to FLASH memoryerror
E293Error occurred writing to FLASH memoryFLASH write error during operationcritical
E293Error occurred writing to FLASH memoryFLASH write error during operationcritical
E294Software error - real-time operating system errorOS runtime failurecritical
E294Software error - real-time operating system errorOS runtime failurecritical
E294Operating system error in real timeSystem generates an operating system error during real-time operationerror
E295NV Store write errorSystem attempts to write to non-volatile storageerror
E295Error occurred storing data to NV storeNon-volatile storage write failurecritical
E295Error occurred storing data to NV storeNon-volatile storage write failurecritical
E296ICL heartbeat errorICL communication heartbeat lostcritical
E296ICL heartbeat errorICL communication heartbeat lostcritical
E296ICL heartbeat error detected during ICL monitoringSystem detects ICL error while monitoring ICL heartbeat functionerror
E297Message viewer constructor failureSystem software error during message viewer component initializationerror
E297Software error - message viewer class construction failureMessage viewer initialization failurecritical
E297Software error - message viewer class construction failureMessage viewer initialization failurecritical
E298Software error - system controller denied request to bring up main menusController request deniedcritical
E298Software error - system controller denied request to bring up main menusController request deniedcritical
E298ERR_NR_SYS_CTRL_REQ_FAIL - system generated a software error due to the system denying the request to bring up the main menus on the controllerSystem attempts to display main menus on controllererror
E299ERR_NR_LKG_LIMIT - Leakage on sensor compare for DSP 2DSP 2 sensor comparison detects excessive leakage or signal degradationerror
E299DSP2 leakage sensor compare errorLeakage sensor measurement deviationcritical
E299DSP2 leakage sensor compare errorLeakage sensor measurement deviationcritical
E3ERR_SE_APP_ROM_FAIL: DSP application ROM check failed at startupApplication ROM verification failure during system initializationcritical
E3ERR_SE_APP_ROM_FAIL: DSP application ROM check failed at startupApplication ROM verification failure during system initializationcritical
E3DSP application ROM check failed during start-upSystem start-up; ROM verification failureerror
E300Bad or malfunctioning scanner detectedSystem detects error in scanner hardware or functionalityerror
E300Scanner failed self-test errorBarcode scanner self-test failureerror
E300Scanner failed self-test errorBarcode scanner self-test failureerror
E301Battery self-test failureBattery failed self-testerror
E301Battery self-test failureBattery failed self-testerror
E301Low battery on controller boardBattery on controller board has reached end of life; insufficient voltage for system operationwarning
E302I/O memory mapping failureSystem software failed to map I/O memory address space during initializationerror
E302Memory-mapped I/O errorMemory-mapped I/O hardware failurecritical
E302Memory-mapped I/O errorMemory-mapped I/O hardware failurecritical
E303DSP configuration verify failureDSP configuration verification failedcritical
E303DSP configuration verify failureDSP configuration verification failedcritical
E303DSP verification failedSystem generated software error due to failed DSP verificationerror
E304Screen stack manipulation error in AppScreenBaseSoftware error due to improper screen stack manipulation in applicationerror
E304Software error - error in screen stack manipulation in AppScreenBaseScreen stack manipulation failurecritical
E304Software error - error in screen stack manipulation in AppScreenBaseScreen stack manipulation failurecritical
E305ROM self-test failureROM memory self-test failedcritical
E305ROM self-test failureROM memory self-test failedcritical
E305ERR_NR_ROM_ERROR - ROM failure during self-testROM error detected during system self-test procedure on power-up or diagnostics initiationcritical
E306ERR_NR_ICL_COMM_LINK_ERROR - System ICL communication link test failureSystem performs failed ICL communication link test during operation or power cycleerror
E306ICL communication link test failureICL communication link failurecritical
E306ICL communication link test failureICL communication link failurecritical
E307RF generator/shutdown self-test #4 ErrorRF self-test #4 failurecritical
E307RF generator/shutdown self-test #4 ErrorRF self-test #4 failurecritical
E307ERR_NR_RF_TEST4_ERROR - RF shutdown failureSystem failure to shut down RF (radiofrequency)error
E308System has generated an error due to loopback feature being turned onLoopback feature activated in systemerror
E308Barcode reader UART loopback enabled; requests sent back to host instead of readerBarcode reader UART changed and loopback feature turned onerror
E308ERR_NR_UART_LOOP_BIT - barcode reader UART loopback enabledBarcode reader UART changed with loopback feature turned onerror
E309Remote control feature given invalid window pointerInvalid window pointer assigned to remote control featureerror
E309ERR_NR_RDM_INVALID_WINDOW - remote control invalid window pointerRemote control feature assigned invalid window pointererror
E309Invalid window pointer signal from remote controllerRemote controller generates invalid window pointer signal to systemerror
E310Invalid field list signal from remote controllerSystem generates error due to invalid field list signal generated by remote controllererror
E310Remote control feature given invalid field listInvalid field list assigned to remote control featureerror
E310ERR_NR_RDM_INVALID_FIELD_LIST - remote control invalid field listRemote control feature assigned invalid field listerror
E311ERR_NR_INVALID_RF_HDW_CONFIG - invalid RF hardware configurationHost detects invalid combination of hardware versionserror
E311Host has invalid combination of hardware versionsIncompatible hardware version configuration detectederror
E311Invalid RF hardware configuration detectedHOST receives combination of hardware versions that are invalid during system initialization or operationerror
E4ERR_SE_BOOT_ROM_FAIL: DSP boot ROM check failedSystem startup verification of boot ROM integrityerror
E4ERR_SE_BOOT_ROM_FAIL: DSP boot ROM check failed at startupBoot ROM verification failure during system initializationcritical
E4ERR_SE_BOOT_ROM_FAIL: DSP boot ROM check failed at startupBoot ROM verification failure during system initializationcritical
E5ERR_SE_RAM_FAIL: DSP RAM check failed at startupRAM verification failure during system initializationcritical
E5ERR_SE_RAM_FAIL: DSP RAM check failed at startupRAM verification failure during system initializationcritical
E5ERR_SE_RAM_FAIL: DSP RAM check failed during startupRAM memory test fails during system power-on self-test sequenceerror
E6Software error; real time operating system error occurredOperating system malfunction detected during real-time operationerror
E6ERR_SE_RTOS_FAIL: Real time operations system failureRTOS initialization or runtime failurecritical
E6ERR_SE_RTOS_FAIL: Real time operations system failureRTOS initialization or runtime failurecritical
E7ERR_SE_GEN_FAIL: General system-error failureUnspecified system error condition detectedcritical
E7ERR_SE_GEN_FAIL: General system-error failureUnspecified system error condition detectedcritical
E7ERR_SE_GEN_FAIL - Generator has developed a general system errorGeneral system malfunction in generator detected during operationerror
E8Software error caused by corrupt data stringSystem detects data corruption in memory or softwareerror
E8ERR_SE_CRITICAL_DATA: Critical data has been corruptedCritical system data verification failurecritical
E8ERR_SE_CRITICAL_DATA: Critical data has been corruptedCritical system data verification failurecritical
E9ERR_SE_ASSERT: Software failure has generated an assertionSoftware assertion failure during operationcritical
E9ERR_SE_ASSERT: Software failure has generated an assertionSoftware assertion failure during operationcritical
E9Software assertion errorSystem firmware detects an assertion condition during operationerror
Rectified voltage exceeds 400 VDCAC input rectified voltage has exceeded maximum safe operating thresholdRectified AC voltage exceeds 400 VDC during AC section processingcritical
REM AlarmMeasured resistance outside safe range or contact resistance increased >40% from baselineResistance below 5 Ω or above 135 Ω, or contact resistance increase greater than 40% from initial measurementwarning
REM AlarmMeasured electrode resistance is out of safe range or contact resistance increased excessivelyMeasured resistance below 5 Ω or above 135 Ω, or contact resistance increase greater than 40% from baselinewarning

Likely causes and actions for each code are in ServiceForge. Connect ServiceForge to your AI

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ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.