FR FieldReady Academy
Medical imagers · NP/EP 1600 Series family

Codonics NP1660M: troubleshooting and error codes

The ServiceForge knowledge base holds 95 documented symptoms for the Codonics NP1660M, with 193 ranked causes, 228 diagnostic checks with test points and expected values, and 214 error codes. Each symptom below shows its causes and the first check; the rest is one connection away. Connect ServiceForge to your AI

Symptoms

Bar code not 2-of-8 code

Printer detects bars but decoded result is not valid 2-of-8 code; error SR#0511 may appear

Ranked causes

  1. 1. Bar code label not installed (common)
  2. 2. Bar code label not parallel with spool end (common)
  3. 3. Bar code label damaged (common)
  4. 4. Bar code sensor misaligned or loose (occasional)
  5. 5. Donor bind or thermal head gap malfunction (occasional)
  6. 6. Bar code read FRU malfunction (rare)
First check

Verify bar code label is installed on donor supply spool

Test point
DONOR SUPPLY SPOOL
Expected
Bar code label present

6 more checks with pass and fail actions, 6 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Paper picking malfunction or paper jam

Printer does not pick paper from tray; picking cycle fails; system displays error codes 501 or 502

Ranked causes

  1. 1. Low humidity causing paper adhesion problem (occasional)
  2. 2. Tray platen springs damaged or platen not moving (common)
  3. 3. Picker motor failure or voltage not reaching motor (occasional)
  4. 4. Stepper motor or roller assembly malfunction (occasional)
  5. 5. Paper curl or damage causing jam (common)
  6. 6. Controller board failure (rare)
First check

Verify paper is installed and free of curl or damage

Test point
Tray and paper condition
Expected
Paper present, no curl >0.500 in., no damage

14 more checks with pass and fail actions, 7 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Media sensing malfunction

System does not detect paper type (paper vs. transparency) or receiver size; LCD display does not update when paper inserted

Ranked causes

  1. 1. Receiver type sensor loose on picker mechanism (common)
  2. 2. Receiver type sensor not properly seated on controller board connector P8 (occasional)
  3. 3. Receiver threshold adjustment out of specification (occasional)
  4. 4. Picker assembly failure (rare)
  5. 5. Controller board failure (rare)
First check

Verify receiver type sensor is not loose on picker mechanism

Test point
Picker mechanism mounting
Expected
Sensor securely mounted

4 more checks with pass and fail actions, 5 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Media type mismatch message on front panel

Front panel displays media type mismatch error when loading media

Ranked causes

  1. 1. Tray slider in incorrect position (common)
  2. 2. Wrong size receiver for installed donor ribbon (occasional)
  3. 3. Ribbon not installed with non-8x10 or A-size tray (occasional)
  4. 4. Ribbon installed with 8x10 tray incompatible combination (occasional)
  5. 5. Tray Type Sensor, Bar Code Sensor, SAB or IOCB failure (occasional)

7 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Donor does not transport correctly

Donor supply or take-up spools not rotating or moving at incorrect speed

Ranked causes

  1. 1. Supply motor voltage incorrect (occasional)
  2. 2. Take-up motor voltage incorrect (occasional)
  3. 3. Motor resistance out of specification (rare)
  4. 4. Controller board not supplying motor voltage (rare)
First check

Measure supply motor voltage in ADVANCE mode

Test point
TP3 PIN 5 (red) to PIN 6 (black)
Expected
-10.7 V DC, ±0.2 V
Tools
Digital volt meter

5 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Error codes 608, 609, 60A, 60C, 719

Cardiograph displays error codes 608, 609, 60A, 60C, or 719, typically during initialization or print cycle

Ranked causes

  1. 1. Thermal head data cable loose or disconnected (common)
  2. 2. Defective thermal head data cable (occasional)
  3. 3. Defective thermal head assembly (occasional)
  4. 4. Defective controller board (rare)
First check

Check thermal head version information

Test point
[DIAG: ENG VER #s] [VER: H ____]
Expected
No [BAD MEM] or [NONE] displayed

2 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

No printed image high voltage

Printer completes print cycle but no image appears on the output

Ranked causes

  1. 1. AC voltage not reaching power supply or switch (common)
  2. 2. Power supply DC output to thermal head insufficient or missing (common)
  3. 3. Harness connection to thermal head disconnected or broken (occasional)
  4. 4. Thermal head heat sink assembly faulty (rare)
First check

Verify AC voltage at back of plug

Test point
Black and blue wire connectors at plug rear
Expected
≈115 V AC or ≈250 V AC
Tools
Digital volt meter

4 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pinch mechanism not closing properly

LCD reads PINCH: CLOSE but receiver not pinched evenly or can be pulled from corners

Ranked causes

  1. 1. Pinch motor failure or insufficient force (common)
  2. 2. Pinch roller misalignment or wear (common)
  3. 3. Pinch arm spring weak or broken (occasional)
  4. 4. Pinch cam or shaft misalignment (occasional)
First check

Receiver pinch evenness and holddown

Test point
Receiver position and force on both front corners
Expected
Receiver pinched evenly; cannot be pulled from either front corner

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Power indicator LED not illuminated high voltage

Printer does not operate; power LED is dark when unit is energized

Ranked causes

  1. 1. No AC voltage at power plug connector (common)
  2. 2. Power switch faulty or wiring disconnected (occasional)
  3. 3. Power supply DC output failure (occasional)
  4. 4. Controller board LEDs not illuminated despite correct voltages (rare)
First check

Verify power cord and outlet connection

Test point
Power cord back of plug connector
Expected
Cord firmly seated; outlet operational

7 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Tray not detected or tray size not recognized

LCD display shows [NO PAPER] or does not display correct tray size when tray is inserted; tray selection does not change during diagnostic test

Ranked causes

  1. 1. Tray code label incorrectly installed or partially removed (common)
  2. 2. Tray code sensor misaligned or damaged (occasional)
  3. 3. Tray code sensor cable loose or connector P11 not seated (occasional)
  4. 4. Controller board failure (rare)
First check

Verify tray is installed correctly and size matches receiver

Test point
Tray seating
Expected
Tray fully seated; selected size matches receiver type

6 more checks with pass and fail actions, 4 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Donor advance motors not operating

LCD reads DNR: ADVANCE but donor take-up and supply motors do not rotate or LCD does not display color sequence

Ranked causes

  1. 1. Take-up motor failure (common)
  2. 2. Supply motor failure during advance (common)
  3. 3. Spindle or gear blockage (occasional)
First check

Donor color sequence display during advance

Test point
LCD during advance with door closed
Expected
LCD reads DNR: CLR = YEL, MAG/BLK, CYN, or LAM; changes YEL, MAG, CYN sequence

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Donor barcode sensor not reading type

LCD displays REWINDING instead of showing barcode read or TYPE OK result

Ranked causes

  1. 1. Barcode sensor misalignment or fouling (common)
  2. 2. Donor barcode label missing or damaged (occasional)
  3. 3. Barcode reader circuit failure (occasional)
First check

Barcode sensor reading and type detection

Test point
LCD during READ TYPE test
Expected
LCD reads DNR: TIGHTENING, READING, REWINDING then TYPE OK - > ## (type number)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Donor color sensing not detecting patches

LCD does not display correct donor color (YEL, MAG, CYN, or LAM) when door closed or donor position incorrect

Ranked causes

  1. 1. Donor sensor misalignment or fouling (common)
  2. 2. Donor LED failure (occasional)
  3. 3. Controller board sensor input failure (occasional)
First check

Donor color display on closed door with advancing donor

Test point
LCD display during advance test
Expected
YEL, MAG, CYN displayed in sequence as LCD reads DNR: CLR = YEL, MAG/BLK, CYN, or LAM

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Donor patch color not detected correctly

Donor color patches (YEL, MAG/BLK, CYN, LAM) produce incorrect or no voltage readings

Ranked causes

  1. 1. FAN BRACKET ASSEMBLY alignment incorrect (occasional)
  2. 2. Donor detector (ROLLER ASSEMBLY) malfunction (occasional)
  3. 3. Controller board color detection logic failure (rare)
First check

Measure GREEN LED voltage at YEL patch

Test point
TP8 PIN 5 to TP4 PIN 6 (GROUND)
Expected
< 0.5 V DC, <0.5 V
Tools
Digital volt meter

4 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Donor patch sensing LED not illuminated

Blue and/or green indicator LEDs on FAN BRACKET not lighting

Ranked causes

  1. 1. 12V power not present at LED board (occasional)
  2. 2. LED/FAN BRACKET HARNESS cable disconnected or open (occasional)
  3. 3. Controller board P7 voltage supply failure (rare)
First check

Measure 12V at FAN BOARD red wire

Test point
FAN BOARD CONNECTOR P2, red wire to black wire
Expected
12 V DC
Tools
Digital volt meter

3 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Donor rewind clutch not stepping correctly

LCD does not display CLR=MAG/BLK or take-up clutch does not step counterclockwise during rewind

Ranked causes

  1. 1. Take-up motor step function failure (common)
  2. 2. Supply motor step function failure (common)
  3. 3. Controller board step control malfunction (occasional)
First check

Take-up clutch gear step function with door open

Test point
Donor take-up clutch gear
Expected
LCD reads CLR=MAG/BLK; take-up clutch steps counterclockwise, supply clutch turns clockwise

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Donor sensing not detecting with door closed during rewind

LCD does not display correct color sequence (CYN, MAG, YEL) when door closed during rewind advance

Ranked causes

  1. 1. Donor sensor blocked or misaligned with door closed (common)
  2. 2. Donor position detection failure (occasional)
  3. 3. Controller board sensor input circuit failure (occasional)
First check

Donor color sequence with door closed during rewind advance

Test point
LCD display during closed door advance
Expected
LCD reads DNR: CLR=CYN, MAG/BLK, YEL, or LAM; changes CYN, MAG, YEL sequence

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Donor supply clutch not adjusting tension

LCD does not display color during slack adjustment or clutch does not turn clockwise to adjust donor tension

Ranked causes

  1. 1. Supply motor failure (common)
  2. 2. Supply clutch malfunction or slipping (common)
  3. 3. Controller board failure affecting clutch control (occasional)
First check

Donor supply clutch clockwise rotation during slack adjustment

Test point
Donor supply clutch
Expected
CLR=MAG/BLK displayed on LCD, clutch turns clockwise

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Donor take-up and supply clutches not operating with door open

LCD does not display color or clutches do not turn when door open during rewind test

Ranked causes

  1. 1. Supply motor failure (common)
  2. 2. Take-up motor failure (common)
  3. 3. Clutch gears stripped or disengaged (occasional)
First check

Donor clutch gear rotation with door open

Test point
Donor supply and take-up clutch gears
Expected
LCD reads CLR=MAG/BLK; supply clutch turns counterclockwise, take-up clutch turns clockwise

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Error code 610 - display not illuminating

Error code 610 with 16-segment LCD display not illuminating

Ranked causes

  1. 1. Display cable disconnected (common)
  2. 2. Defective display panel (occasional)
  3. 3. Defective controller board (rare)
First check

Verify display cable connection

Test point
DISPLAY CABLE connectors
Expected
Cable firmly seated and connected

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

LOAD PHOTO message during engine test print

LOAD PHOTO message displayed during engine test print (after ENGINE READY confirmed). Indicates paper tray issue, paper jam, or paper feed motor control wiring fault.

Ranked causes

  1. 1. Paper tray empty (common)
  2. 2. Paper jam during pick cycle (occasional)
  3. 3. Incorrect wiring to SAB P8 (paper pick motor control) (occasional)
First check

Verify paper is loaded in tray

Test point
Paper tray interior
Expected
A-size photo paper present and properly seated

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Paper jam in picker cycle caution

Receiver jammed in paper chute, tray, or picker mechanism during picking

Ranked causes

  1. 1. Receiver not installed or media mismatch (common)
  2. 2. Picker mechanism malfunction (occasional)
  3. 3. Environmental conditions out of specification (occasional)
First check

Open door and inspect for paper in roller assembly

Test point
ROLLER ASSEMBLY
Expected
No paper jam visible

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Pinch mechanism not opening after closing

LCD reads PINCH: OPEN but pinch does not release or receiver cannot be removed

Ranked causes

  1. 1. Pinch motor failure in reverse (common)
  2. 2. Pinch mechanism jam or binding (occasional)
  3. 3. Controller board open command failure (occasional)
First check

Pinch mechanism opening completion

Test point
Pinch motor and LCD during opening
Expected
LCD reads PINCH: OPENING then PINCH: OPEN; receiver can be removed

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Platen brake not holding or resisting correctly

LCD reads MTRS: BRAKE ON but platen roller does not rotate with resistance or rotates more than 1/4 turn in reverse

Ranked causes

  1. 1. Platen brake friction loss or wear (common)
  2. 2. Brake spring weak or misadjusted (occasional)
  3. 3. Brake solenoid or actuator failure (occasional)
First check

Platen roller resistance with brake engaged

Test point
Platen roller
Expected
Platen roller rotates forward with noticeable resistance

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Stepper motor not stepping forward

LCD reads MOTORS: STEPPING but stepper motor, intermediate gear, or traction roller does not rotate forward

Ranked causes

  1. 1. Stepper motor forward drive failure (common)
  2. 2. Intermediate gear jam or wear (occasional)
  3. 3. Traction roller binding or flat spot (occasional)
First check

Stepper motor forward rotation with intermediate gear and traction roller

Test point
Stepper motor and driven components
Expected
All components rotate forward smoothly while SETUP/ONLINE held and LCD reads MOTORS: STEPPING

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Thermal head data cable connection error

Error code 719 displayed indicating thermal head data communication failure

Ranked causes

  1. 1. Thermal head data cable loose or unseated (common)
  2. 2. Thermal head data cable damaged or defective (occasional)
  3. 3. Thermal head connector or board defective (occasional)
First check

Verify cable connections at both ends

Test point
CONNECTOR P5 on CONTROLLER BOARD and THERMAL HEAD CONNECTOR
Expected
Cable fully seated with no gaps

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Thermal head does not move to retract, load, or engage positions caution

During [DIAG: HEAD TEST], thermal head does not move when LCD commands RETRACT, LOAD, or ENGAGE positions.

Ranked causes

  1. 1. Thermal head lift motor malfunction (common)
  2. 2. Thermal head lift sensors malfunction (occasional)
  3. 3. Controller board malfunction (occasional)
First check

Command thermal head to retract position

Test point
LCD display [HEAD: RETRACT] then [HEAD: RETRACTING]
Expected
Thermal head moves to RETRACT POSITION

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Thermal head heating element malfunction

Thermal head does not heat to correct operating temperature; heater LED not illuminated or temp not increasing

Ranked causes

  1. 1. Thermal fuse open or jumper not installed correctly (common)
  2. 2. Controller board not supplying heater voltage (occasional)
  3. 3. Thermal head heater element defective (occasional)
First check

Test heater operation in diagnostics

Test point
LCD display and HEATER LED
Expected
HEATER LED illuminated and temperature increases

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Thermal head lift motor not engaging

LCD displays HEAD: ENGAGING but thermal head does not move to engage position

Ranked causes

  1. 1. Thermal head lift motor malfunction (common)
  2. 2. Thermal head lift mechanism jam or misalignment (occasional)
  3. 3. Thermal head lift sensor failure (occasional)
First check

Thermal head movement when engaging

Test point
Thermal head physical position
Expected
HEAD: ENGAGING on LCD, thermal head moves into engage position

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Thermal head temperature does not increase during heating caution

LCD shows [TEMP:____°C] but digits do not increase when heater is energized during [TEMP: HEATER] test.

Ranked causes

  1. 1. Style 1 thermal head fuse open (for Style 1 heads only) (common)
  2. 2. Jumper on TP6 missing from controller board (Style 1) (common)
  3. 3. Heater light does not illuminate; 12 V DC not present or controller board malfunction (occasional)
First check

Inspect heater light on controller board during [TEMP: HEATER] test

Test point
Heater light lower right corner of controller board
Expected
Illuminates when heater energized

1 more check with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Bar code sensor voltage unresponsive to adjustment

Voltage reading remains unchanged at 4.5-5.5V when adjusting potentiometer R16 left and right

Ranked causes

  1. 1. SAB connections defective or ribbon cable disconnected (common)
  2. 2. IOCB (Input/Output Control Board) failure (common)
First check

Measure voltage while adjusting R16 potentiometer

Test point
TP3.3 (+) and TP6.6 (-) on IOCB
Expected
Voltage change beyond 4.5-5.5V range
Tools
DVM

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration verification: Printhead serial number key mismatch

After printhead calibration update, 'Warning, Calibration Failed' message appears, indicating serial number key does not match printhead or floppy disk

Ranked causes

  1. 1. Entered key serial number does not match printhead barcode label serial number (common)
  2. 2. Floppy diskette serial number does not match printhead serial number (common)
First check

Verify entered key matches printhead barcode serial number

Test point
Printhead barcode label and KEYS menu entry
Expected
Key format 99SSSSSS00 matches 6-character printhead serial on barcode exactly

2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Donor sensor LED voltage (BLUE) high voltage

Set the BLUE LED reference voltage on the donor sensor. Required when installing a new donor or controller. Position donor yellow patch over LED emitters.

Ranked causes

  1. 1. BLUE LED voltage out of specification after installation (common)
  2. 2. LED emitter position misaligned after donor board adjustment (occasional)
First check

Verify correct donor patch position and close door

Test point
Donor material over FAN BRACKET LEDs
Expected
Yellow donor patch covering BLUE and GREEN LEDs

2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Error code 740

Error code 740 indicating PROM version mismatch or compatibility failure

Ranked causes

  1. 1. PROM U19 or U20 version mismatch (common)
  2. 2. Defective controller board (occasional)
First check

Run PROM version match test

Test point
[DIAG: CTRLR TEST] [CTRLR: MATCH VERS] or [TEST ALL]
Expected
No [SR# 740] displayed

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Error code 757

Error code 757 indicating DSP PROM or digital signal processor failure

Ranked causes

  1. 1. Defective DSP PROM (common)
  2. 2. Defective controller board (occasional)
First check

Run DSP PROM test

Test point
[DIAG: CTRLR TEST] [CTRLR: DSP] or [DSP PROM]
Expected
No [SR# 757] displayed

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Error codes 618 and 60B

Error codes 618 or 60B indicating missing or corrupt EEPROM data in controller or thermal head

Ranked causes

  1. 1. Missing EEPROM data on controller (common)
  2. 2. Missing EEPROM data on thermal head (common)
First check

Check controller EEPROM versions for missing data

Test point
[DIAG: ENG VER #s] and [DIAG: PRN USAGE]
Expected
No [NONE] in CR, CT, PR, ER, ET, PWR, P-S, P-C, RFL, TRN, B-1

2 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Error codes 741, 742

Error codes 741 or 742 indicating PROM content or checksum failure

Ranked causes

  1. 1. PROM U19 or U20 defective or corrupted (common)
  2. 2. Defective controller board (occasional)
First check

Run PROM content test

Test point
[DIAG: CTRLR TEST] [CTRLR: PROM 0], [PROM 1], or [TEST ALL]
Expected
No [SR# 741] or [SR# 742] displayed

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

LCD display not showing diagnostic messages

LCD fails to display expected diagnostic menu or status messages when diagnostics are entered

Ranked causes

  1. 1. POWER SUPPLY malfunction (occasional)
  2. 2. CONTROLLER BOARD malfunction (occasional)
First check

Verify printer is energized

Test point
Power indicator
Expected
Power is on

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

LOAD RIBBON message with ribbon not unraveled during SAB test

LOAD RIBBON message displayed when ribbon has not unraveled inside printer during SAB loopback test. Indicates ribbon not installed or bar code sensor wiring fault.

Ranked causes

  1. 1. Ribbon not installed in printer (common)
  2. 2. Incorrect wiring to SAB P2 (bar code sensor) (occasional)
First check

Verify ribbon is installed

Test point
Ribbon cartridge slot in printer
Expected
A-size color ribbon cartridge installed and threaded

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Paper jam in pinch cycle caution

Receiver jammed in roller assembly during printing after being pinched

Ranked causes

  1. 1. Receiver not advancing correctly into nip (common)
  2. 2. Pinch mechanism malfunction (occasional)
First check

Open door and inspect roller assembly for jam

Test point
PINCH ROLLER, CAPSTAN TRACTION ROLLER
Expected
No jam visible

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Picker mechanism not advancing for paper or transparency

LCD reads MTRS: PICKING but picker mechanism does not move forward to pick paper or transparency

Ranked causes

  1. 1. Picker motor forward failure (common)
  2. 2. Picker mechanical jam or binding (occasional)
First check

Picker mechanism forward advance

Test point
Picker mechanism position
Expected
LCD reads MTRS: PICKING; picker advances forward to pick position

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Picker mechanism not retracting

LCD reads MTRS: RETRACTING but picker mechanism does not return to home position

Ranked causes

  1. 1. Picker motor reverse failure (common)
  2. 2. Picker mechanical binding on retract (occasional)
First check

Picker mechanism retraction to home

Test point
Picker mechanism position
Expected
LCD reads MTRS: RETRACTING; picker returns to home position

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Ribbon errors on front panel

Front panel displays ribbon error messages including 'Load Ribbon', 'Invalid Ribbon', or 500-series error codes

Ranked causes

  1. 1. Software problems (common)
  2. 2. Bar Code Sensor, SAB, or IOCB failure (occasional)

3 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

SERVICE REQUEST 0700 message during SAB test

SERVICE REQUEST 0700 error message displayed during SAB loopback test. Indicates head position or motor control sensor wiring fault.

Ranked causes

  1. 1. Incorrect wiring to SAB P2 (head position sensors) (common)
  2. 2. Incorrect wiring to SAB P1 (motor controls) (common)
First check

Inspect SAB P2 head position sensor wiring

Test point
SAB P2 connector and position sensor lines
Expected
All pins connected correctly; cable fully seated; no bent or damaged pins

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Status indicates 8.5x11 media when 8x10 film is installed

Printer displays incorrect media size on status display despite correct film being loaded

Ranked causes

  1. 1. Tray sliver in incorrect position (common)
  2. 2. Tray type sensor, SAB or IOCB failure (occasional)

4 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Stepper motor not stepping reverse

LCD reads MOTORS: STEPPING but stepper motor does not rotate in rewind position

Ranked causes

  1. 1. Stepper motor reverse drive failure (common)
  2. 2. Intermediate gear jam in reverse (occasional)
First check

Stepper motor reverse rotation

Test point
Stepper motor during reverse
Expected
LCD reads MOTORS: STEPPING; motor rotates in rewind position

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Thermal head cooling fans not operating

Cooling fans fail to spin during fan test; thermal head temperature does not decrease

Ranked causes

  1. 1. Controller board not supplying fan voltage (common)
  2. 2. Fan bracket harness or assembly defective (occasional)
First check

Observe fan operation during diagnostics

Test point
Thermal head fan area
Expected
Fans spin; LCD reads TEMP: FAN; temp decreases

3 more checks with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Thermal head does not move

Thermal head lift motor fails to move in RETRACT, LOAD, or ENGAGE positions during diagnostics test

Ranked causes

  1. 1. Motor voltage not supplied by controller board (common)
  2. 2. Motor bracket assembly defective (occasional)
First check

Measure voltage at motor

Test point
TP3, PIN 2 to TP4, PIN 6 (GROUND)
Expected
≈ 10.5 V DC, approximately
Tools
Digital volt meter

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Thermal head lift motor not retracting

LCD displays HEAD: RETRACT but thermal head does not move to retract position

Ranked causes

  1. 1. Thermal head lift motor malfunction in reverse (common)
  2. 2. Thermal head lift mechanism jam or misalignment (occasional)
First check

Thermal head retraction when retracting

Test point
Thermal head physical position
Expected
HEAD: RETRACT on LCD, thermal head in retract position

2 corrective actions and part numbers are in ServiceForge. Connect ServiceForge to your AI

Thermal head lift sensor malfunction

Thermal head position not detected correctly; voltage does not change during position transitions

Ranked causes

  1. 1. Controller board not detecting sensor signal (occasional)
  2. 2. Thermal head lift cable or sensor defective (common)
First check

Measure sensor voltage during retract

Test point
TP4, PIN 2 to TP4, PIN 6 (GROUND)
Expected
0 V DC to 5 V DC to 0 V DC during RETRACT

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Thermal head temperature control malfunction caution

Thermal head temperature not regulating properly; heater/fan control not operating correctly; temperature in wrong state (cold, cool, warm, hot, normal)

Ranked causes

  1. 1. Heater not operating (unknown)
  2. 2. Fan not operating (unknown)
First check

Verify heater output ADC value in normal operation with heater on

Test point
Thermal head controller ADC
Expected
40-56 ADC units in normal heating mode, +/-16 units

2 more checks with pass and fail actions, 3 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Tray Type Detector #4 voltage out of specification

DVM reading at test points TP4.2 (+) and TP6.6 (-) not within expected range when 8x10 or 8.5x11 media trays inserted

Ranked causes

  1. 1. Tray Type Detector #4 adjustment required or sensor misalignment (common)
  2. 2. Sensor hardware defect or component failure (rare)
First check

Measure voltage with 8x10 tray inserted

Test point
TP4.2 (+), TP6.6 (-)
Expected
Less than 0.25 Volts, <
Tools
DVM (Digital Volt Meter)

1 more check with pass and fail actions, 2 corrective actions, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Bar code sensor output excessive voltage variation

DVM reading varies more than 1V total but does not pull below 0.22V when rotating

Ranked causes

  1. 1. IOCB (Input/Output Control Board) failure (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Bar code sensor voltage cannot reach minimum threshold

Voltage varies during rotation but cannot go below 0.22V

Ranked causes

  1. 1. Sensor malfunction (common)
First check

Measure voltage as donor spool rotates through bar code

Test point
TP4.3 (+) and TP4.6 (-) on engine controller board
Expected
Voltage below 0.22V and above 3.5V
Tools
DVM

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Base enclosure walls misaligned caution

Mechanical components out of position causing media jams, donor advance failure, print artifacts, or system not operating; condition may occur during transport or after equipment damage

Ranked causes

  1. 1. Transport damage or improper handling (common)
First check

Verify base enclosure walls are in correct position

Test point
Base enclosure structure
Expected
Walls properly aligned and secured

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Blue and yellow donor patch LEDs not on with printer lid open

Donor type LEDs remain off when printer lid is open, indicating abnormal operation

Ranked causes

  1. 1. Faulty wiring at SAB connectors P7.E or P7.S (common)
First check

Measure voltage at IOCB test points

Test point
TP2.1 (+) and TP2.4 (-) on IOCB
Expected
approximately 12 Volts
Tools
DVM

1 more check with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Blue and yellow donor patch LEDs on with printer lid open

Donor type LEDs operating normally when printer lid is open

Ranked causes

  1. 1. Normal operation - SAB and IOCB functioning correctly (common)

1 corrective action and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: 4th tray sensor LED current

Adjust sensor LED current to appropriate level for 4th media tray detection on IOCB4SLICK or IOCB4NS boards

Ranked causes

  1. 1. 4th tray sensor requires LED current adjustment (common)
First check

Verify board installation and printer state

Test point
IOCB4SLICK/IOCB4NS installed in operational printer
Expected
Printer powered ON and in READY state

17 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Bar code sensor voltage high voltage

Set the bar code sensor reference voltage to allow correct reading of donor bar code label. Required when installing new controller board or donor supply bracket, or after error codes 510/511.

Ranked causes

  1. 1. Bar code sensor voltage out of specification (common)
First check

Install test equipment and prepare for measurement

Test point
DONOR SUPPLY TEST SPOOL, TP4 connector
Expected
Test spool seated on spindle tabs with 50-50 duty cycle label installed

2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

Calibration: Base enclosure walls damage

Rear wall, side wall, or locking tabs are bent or damaged, affecting printer alignment and operation

Ranked causes

  1. 1. Bent or damaged rear wall, side wall, or locking tabs (unknown)
First check

Inspect locking tabs for bending

Test point
LOCKING TABS
Expected
Not bent up or to left or right sides

2 more checks with pass and fail actions, 1 corrective action, and part numbers are in ServiceForge. Connect ServiceForge to your AI

More symptoms

  • Calibration: Donor sensor LED voltage (GREEN)
  • Calibration: Donor supply bracket alignment
  • Calibration: Door interlock switch position
  • Calibration: Picker penetration
  • Calibration: Roller assembly alignment
  • Calibration: Stepper motor reference voltage
  • Calibration: Thermal head load gap
  • Calibration: Tray Type Detector #4
  • CLOSE COVER message during SAB test
  • DIAGNOSTIC SELECTION SWITCH not in correct position
  • Donor sensor calibration verification with all color patches
  • Engine Loop Back Cable not installed (NP1660 models)
  • ENGINE READY message; SAB test passed
  • EP-1660 printhead calibration data installation
  • Error code 718
  • Error codes 600, 601, 602, 603
  • Error codes 720, 721
  • Error codes 738, 739
  • Error codes 748, 749, 74A, 74B, 74C, 74D
  • Error codes 760-773, 76E, 76F, 76A, 76B, 76C, 76D
  • Failure history data corrupted or unavailable
  • Front panel blank or cannot run engine print
  • J1401 or P5 connector not removed
  • LOAD RIBBON message with ribbon unraveled during SAB test
  • OPEN COVER/CHANGE RIBBON message during SAB test
  • OPEN COVER/CLEAR RIBBON JAM message during SAB test
  • Picker penetration out of specification
  • Print usage data shows mismatch with failure history
  • Printer does not print after initialization
  • Printer initialization error on startup
  • Printer initialization fails or shows init error
  • Thermal head load gap out of specification
  • Thermal head temperature does not decrease during cooling
  • Tray platen curl exceeds specification
  • Unable to access diagnostics

35 more symptoms with ranked causes and checks are in ServiceForge. Connect ServiceForge to your AI

Error codes

CodeMeaningTriggerSeverity
0000Ready to print statePrint engine ready for a print commandinfo
0001Ready with trouble stateEngine ready but a trouble condition existswarning
0002Ready, wait for stable printhead temperature stateEngine ready but printhead temperature stabilizinginfo
0003Ready state with special configurationEngine ready with non-standard configuration activeinfo
0010Wait for platform to boot state, mechanism initialization requiredEngine awaiting platform boot completionwarning
0011Waiting to initialize full mechanism stateEngine requires full mechanism initializationwarning
0012Waiting to initialize donor stateEngine requires donor system initializationwarning
0013Waiting to perform mini mechanism initialization stateEngine requires partial mechanism initializationinfo
0014Waiting to initialize full mechanism with tray out stateFull mechanism initialization required with tray removedwarning
0020Door open stateAccess door detected opencritical
0021Tray out stateReceiver tray not installed or removedcritical
0022Door open and tray out stateBoth door open and tray removed detected simultaneouslycritical
0023Door error stateDoor mechanism malfunction detectederror
0024Door open with door error stateDoor physically open and error condition detectedcritical
0025Tray out with door error stateTray removed and door error condition presenterror
0026Door open and tray out with door error stateDoor open, tray missing, and door malfunction detectedcritical
0027Tray error stateTray mechanism malfunction detectederror
0028Door open with tray error stateDoor open and tray mechanism error detectederror
0029Tray out with tray error stateTray removed and tray error condition detectederror
002ADoor open and tray out with tray error stateDoor open, tray missing, tray error detectederror
002BDoor open with mechanism initialization required stateDoor open and system requires mechanism reinitwarning
002DDoor open and tray out with mechanism initialization required stateDoor and tray conditions with pending initializationwarning
002EDoor and tray error stateBoth door and tray mechanism errors detectederror
002FDoor open with door and tray error stateDoor open with dual door and tray sensor failurescritical
0030Tray out with door and tray error stateTray missing with dual error conditionerror
0031Door open and tray out with door and tray error stateDoor open, tray missing, both system errors detectedcritical
0040Error after cold start complete, wait for restore command stateError condition detected after cold start completionerror
0041Error before cold start complete, wait for restore command stateError condition detected during cold start sequenceerror
0042Service request is pending, wait for platform to boot stateService condition waiting for platform boot completionwarning
0050Diagnostic stateEngine in diagnostic modeinfo
0101Print button pressed, no responsePrint button pressed but no engine responseerror
0102Print button pressed while control panel under external controlPrint button activated during external control modewarning
0103Print button releasedPrint button press action completedinfo
0104Test print startedTest print command executedinfo
0105Cancel button pressed, no responseCancel button pressed but no engine responseerror
0106Cancel button pressed while control panel under external controlCancel button activated during external control modewarning
0107Cancel button releasedCancel button action completedinfo
0108Started mechanism initializationMechanism initialization sequence beguninfo
0109Cold startSystem cold startup sequence initiatedinfo
010BSetup button pressed, no responseSetup button pressed but no engine responseerror
010CSetup button pressed while control panel under external controlSetup button activated during external control modewarning
010DSetup button releasedSetup button press action completedinfo
010EGo to diagnostic operationTransition to diagnostic mode requestedinfo
010FGo to normal operationReturn to normal operational mode from diagnosticinfo
0120Receiver type changedDifferent receiver type detected in traywarning
0121Receiver type changed, no responseReceiver type changed but no system responseerror
0123Receiver tray changed, no responseTray changed detected without sensor responseerror
0124Receiver tray removedReceiver tray detected as removedinfo
0125Receiver tray replacedReceiver tray detected as reinstalledinfo
0126Receiver size changedDifferent receiver size detectedwarning
0127Door openedDoor opening detected during operationwarning
0128Door closedDoor closing detectedinfo
0129Door opened or closed, no responseDoor state change detected but no system responseerror
012ADoor opened while engine busyDoor opened during active printing or operationcritical
012BGo to engine controls control panel operationSwitch to engine control panel mode requestedinfo
012CGo to external device controls control panel operationSwitch to external device control mode requestedinfo
012DDonor type changedDifferent donor type detected or barcode readwarning
0200Head too hotPrinthead temperature exceeds safe limiterror
0201Head too coldPrinthead temperature below operating minimumwarning
0202Head temperature OKPrinthead temperature within operating rangeinfo
0301READ when WRITE expectedReceived READ command instead of expected WRITEerror
0302WRITE when READ expectedReceived WRITE command instead of expected READerror
0303Undefined command codeReceived unrecognized command codeerror
0304Command code not supportedCommand code is not supported by current engineerror
0305Undefined Item CodeItem code in command is not recognizederror
0306Item code not supportedItem code is not supported by current configurationerror
0307Item code not valid nowItem code is valid but not in current system statewarning
0308SET of item not allowedAttempt to SET a read-only itemerror
0309GET of item not allowedAttempt to GET a write-only itemerror
030ASTART of item not allowedAttempt to START an item that does not support iterror
030BInvalid dataData payload does not meet format requirementserror
030CData value not supportedData value is outside supported range or seterror
030DWrong data length for itemData length does not match item requirementserror
030EReceiver size mismatchReceiver size does not match current configurationerror
030FReceiver type mismatchReceiver type does not match current configurationerror
0310Must set interpolation points firstCommand requires interpolation points not yet configurederror
0311Controller EEPROM is marked bad due to past failureController EEPROM detected as bad from previous failurecritical
0312Printhead EEPROM is marked bad due to past failurePrinthead EEPROM detected as bad from previous failurecritical
0319Printhead correction data previously marked absent (EEPROM functional)Printhead correction data not available but EEPROM recoverablewarning
031ASTATUS READ when WRITE expectedSTATUS READ received instead of expected WRITEerror
031BSTATUS READ when READ expectedSTATUS READ received instead of expected READerror
031EItem code not valid for selected media combinationItem code incompatible with current media configurationerror
0320Selected ray sensitometry table is missing (Sxxx)Requested sensitometry table not found in configurationerror
0321Missing raw sensitometry table for media installed (Sxxx)Installed media lacks required sensitometry tableerror
0322Selected Dmin and Dmax values are missing (Dxx)Required density min/max values not availableerror
0323Dmin and Dmax values for media installed are missing (Dxx)Installed media lacks required density calibrationerror
0324Selected base enable width is missing (Exxx)Base enable width parameter not founderror
0325Base enable width for media installed is missing (Exxx)Installed media lacks base enable width configurationerror
0326Selected thermal scale factors are missing (Tx)Thermal scale factors not found in configurationerror
0327Thermal scale factors for media installed are missing (Tx)Installed media lacks thermal scale factorserror
0328Selected transient parasitic data is missing (Txx)Transient parasitic correction data not availableerror
0329Transient parasitic data for media installed is missing (Txx)Installed media lacks transient parasitic dataerror
032ASelected thermal smear factors are missing (Sx)Thermal smear correction factors not founderror
032BThermal smear factors for media installed are missing (Sx)Installed media lacks thermal smear factorserror
032CSelected pulse position scale factor is missing (Px)Pulse position scaling parameter not availableerror
032DPulse position scale factor for media installed is missing (Px)Installed media lacks pulse position calibrationerror
032EMissing raw pulse position table (PPR)Pulse position reference table not founderror
032FSelected sampled pulse effectiveness is missing (Gxx)Pulse effectiveness sampling data not availableerror
0330Sampled pulse effectiveness for media installed is missing (Gxx)Installed media lacks pulse effectiveness calibrationerror
0333Item code is invalid with current toggle options settingItem code incompatible with active toggle optionserror
0334Mismatch between calibration table selected and donor currently installedSelected calibration not compatible with installed donorerror
0335Overriding selected lamination stateLamination setting being overridden by systemwarning
0336Overriding selected pass count settingPass count being overridden by system logicwarning
0337Data not passed to Digital Signal Processor (DSP), CPU/DSP interface may be downDSP communication failure during data transfercritical
033ACalibration clip level value is missingCalibration clip level parameter not founderror
033BOverriding entered Y skip valueY skip value being overridden by systemwarning
0400Donor advance failureDonor not advancing properly during operationerror
0401Donor rewind failureDonor not rewinding properlyerror
0402Donor type barcode sensor did not detect any barsBarcode on donor cartridge not read by sensorwarning
0403A valid 2-of-8 donor type barcode was read; however, the donor type is not supportedBarcode readable but donor type not in approved listerror
0408Failure to picker receiverReceiver not picked from tray properlyerror
090BDSP BLOCK, CHECKSUMDSP checksum failure variantcritical
091BDSP BLOCK, CHECKSUMDSP block checksum errorcritical
092BDSP BLOCK, CHECKSUMDSP checksum failurecritical
093BDSP BLOCK, CHECKSUMDSP block errorcritical
094BDSP BLOCK, CHECKSUMDSP checksum error detectedcritical
500No RECEIVER at LEAD EDGE SENSOR when expectedReceiver not detected at expected positioncritical
501RECEIVER stuck at LEAD EDGE SENSORReceiver jammed at lead edge sensor positionerror
502RECEIVER size change without removing TRAYDifferent receiver size detected without tray removalwarning
503Invalid TRAY size inputTray size parameter out of range or invaliderror
510BAR CODE LABEL not correct/BAR CODE SENSOR or FRU malfunctionBarcode label invalid or sensor failure detectederror
511BAR CODE LABEL not correct or has damage/BAR CODE SENSOR or FRU malfunctionBarcode damaged or sensor/component malfunctionerror
600EEPROM memory error - ControllerMemory corruption or data loss in controller EEPROM detected on initializationcritical
600CONTROLLER PROM or BOARD failureController PROM or circuit board malfunction detectedcritical
601CONTROLLER PROM or BOARD failureController PROM or circuit board malfunctioncritical
601EEPROM memory error - ControllerMemory corruption or data loss in controller EEPROM detected on initializationcritical
602EEPROM memory error - ControllerMemory corruption or data loss in controller EEPROM detected on initializationcritical
602CONTROLLER PROM or BOARD failureController PROM or board malfunctioncritical
603CONTROLLER PROM or BOARD failureController PROM or board failurecritical
603EEPROM memory error - ControllerMemory corruption or data loss in controller EEPROM during initializationcritical
608Thermal head data communication errorThermal head EEPROM data missing or communication failure during initialization or printerror
609Thermal head data communication errorThermal head EEPROM data missing or communication failure during initialization or printerror
60AThermal head data communication errorThermal head EEPROM data missing or communication failure during initialization or printerror
60BEEPROM data missing - Controller or Thermal HeadMissing critical EEPROM data detected during diagnosticserror
60CThermal head data communication errorThermal head EEPROM data missing or communication failure during initialization or printerror
610LCD or CONTROLLER BOARDLCD display or controller board malfunctionerror
610Display panel not detected or not responding16-segment LCD display not illuminating or not communicatingerror
618EEPROM data missing - Controller or Thermal HeadMissing critical EEPROM data detected during controller or thermal head testerror
700Inboard THERMAL HEAD POSITION SENSOR #2 openHead position sensor #2 circuit openerror
700, 701, 702, 703Thermal head lift motor or sensor failureError codes displayed during HEAD TEST diagnostics or printer attempting thermal head position changeerror
701Inboard THERMAL HEAD POSITION SENSOR #2 blockedHead position sensor #2 blocked or shortederror
702Outboard THERMAL HEAD POSITION SENSOR #1 openHead position sensor #1 circuit openerror
703Outboard THERMAL HEAD POSITION SENSOR #1 blockedHead position sensor #1 blocked or shorterror
708DONOR PATCH SENSING LED not sensing DONORDonor patch sensor LED not detecting donorerror
709DONOR SENSORS not stableDonor sensor readings unstable or fluctuatingwarning
710DSP Linetime response times outDSP did not respond within expected timecritical
710, 711, 712Printer external mode communication errorDisplay of error codes when printer is in EXTERNAL MODE connected to computer; may not display during diagnostics or when not connectedwarning
711DSP Linetime response times outDSP linetime response timeoutcritical
712DSP Linetime response times outDSP response timeout conditioncritical
718CONTROLLER BOARDController board malfunctioncritical
718ADC (Analog-to-Digital Converter) test failureADC circuit or test detected failure during controller self-testerror
719Thermal head data cable communication failureError code 719 displayed during operation or power-uperror
720Critical controller board failureUnspecified critical failure detected during controller initializationcritical
721Critical controller board failureUnspecified critical failure detected during controller initializationcritical
722Printer initialization error on startupINIT ERROR message displayed or error code 722 during power-on or startup sequenceerror
730Thermal head cooling fan malfunctionCooling fan fails to operate during fan diagnostics or thermal head temperature rises uncontrolledwarning
733Thermal head heater malfunctionHeater LED not illuminated during heater test or thermal head temperature does not increase in diagnosticserror
738RAM test failure - RAM bank 0RAM 0 memory test failure during controller self-testerror
738CONTROLLER, RAMController RAM malfunctioncritical
739CONTROLLER, RAMController RAM failurecritical
739RAM test failure - RAM bank 1RAM 1 memory test failure during controller self-testerror
740PROGRAM PROMS or CONTROLLER BOARDProgram PROM or controller board failurecritical
740PROM version mismatch or compatibility failurePROM U19 and U20 versions do not match or are incompatibleerror
741PROM 0 content or checksum errorPROM 0 (U19) content corruption or checksum failure detectederror
741PROGRAM PROMS or CONTROLLER BOARDProgram PROM or board malfunctioncritical
742PROGRAM PROMS or CONTROLLER BOARDProgram PROM or board failurecritical
742PROM 1 content or checksum errorPROM 1 (U20) content corruption or checksum failure detectederror
748PHM (oscillator or timing circuit) test failurePhase-locked oscillator or related timing circuit test failureerror
748PHM FailurePrint Head Module (PHM) malfunctioncritical
749PHM test failurePhase-locked oscillator or timing circuit test failureerror
74APHM test failurePhase-locked oscillator or timing circuit test failureerror
74BPHM test failurePhase-locked oscillator or timing circuit test failureerror
74CPHM test failurePhase-locked oscillator or timing circuit test failureerror
74DPHM test failurePhase-locked oscillator or timing circuit test failureerror
750Unexpected write from DSPDSP issued unexpected write commanderror
751Unexpected write from DSPDSP unexpected write detectederror
752Unexpected write from DSPDSP write errorerror
753Unexpected write from DSPUnexpected DSP writeerror
754Unexpected write from DSPDSP write error conditionerror
755Unexpected write from DSPUnexpected DSP write operationerror
756Unexpected write from DSPDSP write operation out of sequenceerror
757DSP PROM content or communication errorDSP PROM content corruption or DSP processor communication failureerror
757DSP Set Verify FailureDSP configuration verification failederror
760CONTROLLER BOARDController board malfunction (series 760-773)critical
760PHM or subsystem failurePhase-locked oscillator or related subsystem test failure during diagnosticserror
761CONTROLLER BOARDController board failurecritical
762CONTROLLER BOARDController board malfunctioncritical
763CONTROLLER BOARDController board issuecritical
764CONTROLLER BOARDController board failurecritical
765CONTROLLER BOARDController board malfunctioncritical
766CONTROLLER BOARDController board failurecritical
767CONTROLLER BOARDController board malfunctioncritical
768CONTROLLER BOARDController board issuecritical
769CONTROLLER BOARDController board failurecritical
76AController subsystem failure (extended range)Unspecified subsystem test failure in extended error code rangeerror
76BController subsystem failure (extended range)Unspecified subsystem test failure in extended error code rangeerror
76CController subsystem failure (extended range)Unspecified subsystem test failure in extended error code rangeerror
76DController subsystem failure (extended range)Unspecified subsystem test failure in extended error code rangeerror
76EController subsystem failure (extended range)Unspecified subsystem test failure in extended error code rangeerror
76FController subsystem failure (extended range)Unspecified subsystem test failure in extended error code rangeerror
770CONTROLLER BOARDController board malfunctioncritical
771CONTROLLER BOARDController board failurecritical
772CONTROLLER BOARDController board issuecritical
773PHM or subsystem failure in upper rangePhase-locked oscillator or related subsystem test failure during diagnosticserror
773CONTROLLER BOARDController board malfunctioncritical
800General CONTROLLER BOARDGeneral controller board malfunction (series 800-857)critical
800-857Controller board failure indicated by control testRunning CTRLR TEST ALL in diagnostics shows error codes in this rangeerror
900DSP BLOCK, CHECKSUMDSP block checksum error (series 900-930)critical
900-930, 90B, 91B, 92B, 93B, 94B, 750-756Controller board failure indicated by comprehensive testRunning CTRLR TEST ALL in diagnostics shows error codes in this rangeerror
BAD MEM or NONEPROM or controller board memory malfunctionBAD MEM or NONE message displays in EXTERNAL MODEerror
DNR: TYPE_BAD>##Unsupported donor type (where ## is type number: 01=YMC, 02=YMCX, 03=BX, 04=YMC LONG, 05=YMC-7, 06=YMCX LONG, 07=YMCK)Valid bar code read but donor type number not supported by printererror
DNR: TYPE>NONEType code not detectedBAR CODE SENSOR did not detect any bars during startuperror
SR#0510Bar code read is incompleteBAR CODE SENSOR sensed at least 1 bar but not enough bars for a valid codeerror
SR#0511Bar code not 2-of-8 codeBARS were sensed and decoded but result was not a valid 2-of-8 codeerror

Likely causes and actions for each code are in ServiceForge. Connect ServiceForge to your AI

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ServiceForge knowledge base record. Field-unverified unless technicians confirmed it. A teaching summary of the record, not a service manual. Export 2026-10-14.